IP Library Granted Patent US 10,964,950
Granted Patent B2
US 10,964,950 · App. 15/561,349 · Granted Mar 30, 2021

Secondary battery positive-electrode active material and method for producing same

Inventors: Hiroki Yamashita (Sakura, JP); Tomoki Hatsumori (Sakura, JP); Atsushi Nakamura (Sakura, JP); Takaaki Ogami (Sakura, JP)
Assignee: TAIHEIYO CEMENT CORPORATION
H01M4/628C01B25/45H01M4/0471H01M4/136H01M4/1397H01M4/366H01M4/5825H01M4/625C01B33/20H01M10/052H01M10/054H01M10/0525H01M2004/028
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Quick Facts
Patent No.
US 10,964,950
App. No.
15/561,349
Granted
Mar 30, 2021
Kind
B2
Abstract

The present invention provides a positive electrode active substance for a secondary cell, the positive electrode active substance capable of suppressing adsorption of water effectively in order to obtain a high-performance lithium ion secondary cell or sodium ion secondary cell. The present invention also provides a method for producing the positive electrode active substance for a secondary cell. That is, the present invention is a positive electrode active substance for a secondary cell, in which one or two selected from the group consisting of a water-insoluble electrically conductive carbon material and carbon obtained by carbonizing a water-soluble carbon material, and 0.1 to 5 mass % of a metal fluoride are supported on a compound containing at least iron or manganese, the compound represented by formula (A) LiFe a Mn b M 1 c PO 4 , formula (B) Li 2 Fe d Mn e M 2 f SiO 4 , or formula (C) NaFe g Mn h Q i PO 4 .

Claims (24)

1. A positive electrode active substance, comprising

one selected from the group consisting of Ketjen black and graphite as a water-insoluble electrically conductive carbon material;

carbon obtained by carbonizing a water-soluble carbon precursor material; and

0.1 to 5 mass % of a metal fluoride,

wherein the water-soluble electrically conductive carbon material, the carbon and the metal fluoride are supported on a compound comprising iron or manganese, the compound represented by formula (A), (B), or (C):

LiFe a Mn b M 1 c PO 4   (A)

wherein M 1 represents Mg, Ca, Sr, Y, Zr, Mo, Ba, Pb, Bi, La, Ce, Nd, or Gd, and a, b, and c each represent a number satisfying, 0≤a≤1, 0≤b≤1, 0≤c≤0.2, 2a+2b+(valence of M 1 )×c=2, and a+b≠0;

Li 2 Fe d Mn e M 2 f SiO 4   (B)

wherein M 2 represents Ni, Co, Al, Zn, V, or Zr, and d, e, and f each represent a number satisfying 0≤d≤1, 0≤e≤1, 0≤f<1, 2d+2e+(valence of M 2 )×f=2, and d+e≠0; and

NaFe g Mn h Q i PO 4   (C)

wherein Q represents Mg, Ca, Co, Sr, Y, Zr, Mo, Ba, Pb, Bi, La, Ce, Nd, or Gd, and g, h, and i each represent a number satisfying 0≤g≤1, 0≤h≤1, 0≤i<1, 2g+2h+(valence of Q)×i=2, and g+h≠0,

wherein the positive electrode active substance has a capacity retention rate (%) determined at 30° C. of 92% or more for formula (A), 28% or more for formula (B), and 90% or more for formula (C), and

wherein the positive electrode active substance is made by wet mixing the metal fluoride with the active substance and water-insoluble electrically conductive carbon material and pyrolizing the mixture.

2. The positive electrode active substance according to claim 1 , wherein the water-soluble carbon precursor material is at least one selected from the group consisting of a saccharide, a polyol, a polyether, and an organic acid.

3. The positive electrode active substance according to claim 1 , wherein a metal of the metal fluoride is selected from the group consisting of lithium, sodium, magnesium, calcium, and aluminum.

4. A method for producing the positive electrode active substance according to claim 1 , the method comprising:

(I-1) subjecting slurry a comprising: a lithium compound or a sodium compound; a phosphoric acid compound or a silicic acid compound; and a metal salt comprising an iron compound or a manganese compound to hydrothermal reaction, thereby obtaining a compound X;

(II-1) adding the water-insoluble electrically conductive carbon material to the obtained compound X and conducting dry mixing, thereby obtaining a composite A; and

(III-1) adding 0.1 to 40 mass parts of a precursor of the metal fluoride to the obtained composite A based on 100 mass parts of the composite and conducting wet mixing and then pyrolyzing.

5. The method for producing the positive electrode active substance according to claim 4 , wherein the dry mixing in (II-1) is mixing wherein the compound and the water-insoluble electrically conductive carbon material are subjected to preliminary mixing and subsequently mixed while compressive force and shear force are applied.

6. A method for producing the positive electrode active substance according to claim 1 , the method comprising:

(I-2) subjecting slurry b comprising: a lithium compound or a sodium compound; a phosphoric acid compound or a silicic acid compound; a metal salt comprising at least an iron compound or a manganese compound; and the water-soluble carbon material to hydrothermal reaction, thereby obtaining a composite D; and

(II-2) adding 0.1 to 40 mass parts of a precursor of the metal fluoride to the obtained composite D based on 100 mass parts of the composite and conducting wet mixing and then pyrolyzing.

7. A secondary cell, comprising a negative electrode, a positive electrode comprising the positive electrode active substance according to claim 1 , an electrolyte and a separator.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2017
From: YAMASHITA, HIROKI; HATSUMORI, TOMOKI; NAKAMURA, ATSUSHI; OGAMI, TAKAAKI
To: TAIHEIYO CEMENT CORPORATION
Reel/Frame 043683/0633 →
Priority Claims (4)
JP JP2015-064613 · Mar 26, 2015 · national
JO JP2015-065940 · Mar 27, 2015 · national
JP JP2015-178162 · Sep 10, 2015 · national
JP JP2015-178163 · Sep 10, 2015 · national
Continuity (1)
Related Publication 20180083285A1 · Mar 22, 2018