Packaging system
A system for packaging includes a continuous flow wrap machine, a product reader, and a labeling unit. The product reader is configured to sense each product of the series of products transported on the infeed conveyor of the continuous flow wrap machine and to provide detected information for facilitating access to unique product information associated with each sensed product of the series of products. The labeling unit is adapted to apply visual representation of the unique product information to the tube formed in the continuous flow wrap machine while the tube is moving or to the resulting packaged product while the packaged product is moving.
1. A system for packaging comprising:
a continuous flow wrap machine comprising:
a film dispenser for supplying a web of film;
a transfer head for receiving the web of film from the film dispenser and redirecting the web of film to travel in a machine direction, wherein the transfer head is adapted to manage the web of film to provide an interior space bounded by the film;
an infeed conveyor for transporting a series of products and sequentially delivering in the machine direction a preceding product upstream from a following product from the series of products into the interior space of the film in repeating fashion;
a longitudinal sealer for continuously sealing the film together to form a tube enveloping the preceding product; and
an end sealer unit that in repeating fashion while the tube is traveling (i) provides a trailing edge seal transverse to the tube upstream from the preceding product to create a packaged product, (ii) provides a leading edge seal transverse to the tube downstream from the following product, and (iii) severs the packaged product from the tube and between the trailing edge seal and the leading edge seal;
a product reader configured to sense each product of the series of products transported on the infeed conveyor upstream of a location at which the series of products are delivered into the interior space of the film and to provide detected information for facilitating access to unique product information associated with each sensed product of the series of products; and
a labeling unit adapted to apply, downstream of the location at which the series of products are delivered into the interior space of the film, visual representation of the unique product information to the tube while the tube is moving or to the packaged product while the packaged product is moving.
2. The system of claim 1 wherein:
the transfer head comprises an inverting head adapted to receive a web of folded film from the film dispenser; and
the longitudinal sealer is located at a side of the tube.
3. The system of claim 1 wherein:
the transfer head comprises a forming head; and
the longitudinal sealer is located beneath the tube.
4. The system of claim 1 wherein the infeed conveyor is adapted to transport a series of differing sized products.
5. The system of claim 1 further comprising a computer comprising a microprocessor configured to receive the detected information from the product reader and to retrieve from a database unique product information associated with each sensed product of the series of products, wherein the labeling unit is in communication with the computer to receive the unique product information.
6. The system of claim 1 wherein the product reader comprises one or more of a bar code scanner, a laser sensor, a vision system, a camera, an ultraviolet sensor, or an RFID reader.
7. The system of claim 1 wherein the product reader is adapted to sense a product code on an accompanying informational item of the product, the accompanying informational item comprising machine-readable information and selected from one or more of a packing slip, tracking code, a manifest, an invoice, or printed sheet.
8. The system of claim 1 wherein the labeling unit comprises a printer operable to print information on the tube.
9. The system of claim 1 wherein:
the infeed conveyor comprises:
an incoming conveyor for transporting the series of products; and
a flow wrapper conveyor for receiving the series of products from the incoming conveyor;
the flow wrapper conveyor is upstream from the transfer head;
the incoming conveyor and flow wrapper conveyor are operable at differing conveying speeds relative each other to set the spacing between adjacent sequential products;
the system further comprises a product height sensor configured to measure the height of each product of the series of products while transported on the incoming conveyor and to communicate the product height information for each product of the series of products to a controller; and
the controller is configured to adjust the relative speeds of the incoming conveyor and the flow wrapper conveyor to set the spacing between adjacent sequential products based on a comparison of the product height information.
10. The system of claim 9 wherein:
the incoming conveyor and flow wrapper conveyor are each independently operable at a stopped conveying speed to set the spacing between adjacent sequential products; and
the controller is configured to adjust the relative speeds of the incoming conveyor and the flow wrapper conveyor between a stopped conveying speed and a non-stopped conveying speed to set the spacing between adjacent sequential products based on a comparison of the product height information.
11. The system of claim 10 wherein the product height sensor comprises a laser distance-measuring device.