System for remote operation of downhole well equipment
A remotely operated subsea well completion system, which comprises local storage ( 28, 36 ) of hydraulic energy and feedthroughs in a BOP ( 11 ) or a marine riser ( 9 ), has the object of installing or pulling a production tubing and its tubing hanger without using an umbilical within a marine riser. The system consists of an internal control module ( 25 ), which comprises hydraulic accumulators ( 28 ), a liquid divider ( 31 ), control valves ( 30, 34 ), an electric control module ( 27 ), as well as one or more transmitters/receivers ( 19 ) for communication to an external control unit ( 21, 26 ). The communication may be through acoustic feedthroughs in existing choke, kill or booster ports.
1. A system for remote operation of downhole well equipment through a marine riser extending between a surface vessel and a BOP attached to a wellhead, the system comprising:
a local control module located inside one of the marine riser or the BOP, said local control module including a local energy storage device for operation of the downhole well equipment;
a remote control unit external of the BOP, said remote control unit being in communication with the vessel;
said BOP comprising at least one passage extending generally laterally therethrough in a direction generally perpendicular to a longitudinal axis of the BOP;
a communication device positioned within said passage, said communication device being in communication with said local control module;
wherein the local energy storage device comprises:
at least one hydraulic energy source;
at least one liquid divider for segregation of contaminated liquid from said downhole well equipment from clean liquid from the hydraulic energy source;
at least one control valve in fluid communication with said liquid divider and said hydraulic energy source to control the flow of clean liquid between said hydraulic energy source and said liquid divider;
at least one local electrical control module in communication with said control valve to operate said control valve; and
at least one electrical energy source which supplies said local electrical control module with electric power.
2. The system according to claim 1 , wherein the control module is positioned inside the marine riser.
3. The system according to claim 1 , wherein said liquid divider comprises a dividing element.
4. The system according to claim 1 , wherein said electric control module includes a wireless transmitter and/or receiver.
5. The system of claim 1 , wherein said at least one passage through the BOP is an existing choke, kill or booster port.
6. The system according to claim 1 , wherein said remote control unit is in communication with the vessel via at least one of an ROV or an umbilical arranged external of said marine riser.
7. The system according to one of claims 1 - 6 , wherein the system is configured such that operation of the downhole well equipment is facilitated by control communications through the remote control unit and said communication device to operate said at least one control valve to use locally stored hydraulic energy in said management module to operate said downhole equipment.
8. A method for remote operation of downhole well equipment with the system of any of the claims 1 - 6 , said remote operation including at least one of completion, intervention or shutdown of a subsea well, the method comprising:
attaching said local control module to said completion tool, and lowering said local control module with said tool through the marine riser;
actuating installation of said production tubing using energy stored in said local storage of energy in said local control module; and
controlling said actuation through communication via said communication device when an upper part of the production tubing is oriented and hung off in the wellhead.