IP Library Granted Patent US 10,239,803
Granted Patent B2
US 10,239,803 · App. 15/574,208 · Granted Mar 26, 2019

Process for the preparation of vinyl chloride

Inventors: Nicholas Andrew Carthey (Berkshire, GB); Andrew George Hiles (London, GB); Joost Johannes Smit (London, GB)
Assignee: Johnson Matthey Public Limited Company
C07C17/25B01J21/18B01J23/44B01J23/52C07C17/08
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Quick Facts
Patent No.
US 10,239,803
App. No.
15/574,208
Granted
Mar 26, 2019
Kind
B2
Abstract

A process for the production of vinyl chloride comprises the step of passing a feed stream comprising ethylene dichloride (EDC) over a catalyst system comprising a dehydrochlorination catalyst and a hydrochlorination catalyst at a temperature, which may be in the range 150-350° C., sufficient to effect dehydrochlorination of the ethylene dichloride to produce vinyl chloride.

Claims (20)

1. A process for the production of vinyl chloride, comprising:

passing a feed stream comprising ethylene dichloride over a catalyst system comprising a dehydrochlorination catalyst and a hydrochlorination catalyst at a reaction temperature and reaction pressure sufficient to effect dehydrochlorination of the ethylene dichloride to produce vinyl chloride,

wherein the feed stream contains essentially no hydrogen,

wherein the dehydrochlorination catalyst comprises a supported noble metal catalyst that comprises at least one of platinum, palladium, ruthenium, and rhodium, and

wherein the hydrochlorination catalyst comprises at least one metal selected from the group consisting of gold, mercury, palladium, silver, ruthenium, iridium, platinum, rhodium, copper, bismuth, tin, zirconium, antimony, lead, and compounds thereof.

2. The process according to claim 1 , wherein the reaction temperature is in the range of from 150° C. to 350° C.

3. The process according to claim 1 , wherein the reaction pressure is in the range of from 0 to 55 bar G.

4. The process according to claim 1 , wherein acetylene is present in the feed stream.

5. The process according to claim 1 , wherein the hydrochlorination catalyst comprises gold or a compound of gold on a catalyst support.

6. The process according to claim 1 , wherein the hydrochlorination catalyst comprises a non-metallic catalyst.

7. The process according to claim 1 , wherein the dehydrochlorination and hydrochlorination catalysts are present in separate reaction vessels.

8. The process according to claim 1 , wherein the dehydrochlorination and hydrochlorination catalysts are present in the same vessel.

9. The process according to claim 8 , wherein the catalyst system comprises particles of a dehydrochlorination catalyst and separate particles of a hydrochlorination catalyst present in the same reaction vessel.

10. The process according to claim 9 , wherein the separate particles of dehydrochlorination and hydrochlorination catalysts are arranged in different regions of the reaction vessel.

11. The process according to claim 9 , wherein the separate particles of dehydrochlorination and hydrochlorination catalysts are mixed together to form a mixed catalyst bed.

12. The process according to claim 8 , wherein the dehydrochlorination and hydrochlorination catalysts are present in the same catalyst particle.

13. The process according to claim 12 , wherein the hydrochlorination catalyst and the dehydrochlorination catalyst are supported on the catalyst support of the dehydrochlorination catalyst.

14. The process according to claim 13 , wherein the hydrochlorination catalyst comprises a compound containing boron, nitrogen, oxygen, phosphorus or sulphur.

15. The process according to claim 1 , wherein the feed stream comprises at least 80% by weight ethylene dichloride.

16. The process according to claim 15 , wherein the feed stream comprises at least 95% by weight ethylene dichloride.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2025
From: JOHNSON MATTHEY PLC
To: JOHNSON MATTHEY DAVY TECHNOLOGIES LIMITED
Reel/Frame 072941/0488 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 18, 2018
From: HILES, ANDREW GEORGE; SMIT, JOOST JOHANNES; CARTHEY, NICHOLAS ANDREW
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 044656/0549 →
Priority Claims (1)
GB 1509019.4 · May 27, 2015 · national
Continuity (1)
Related Publication 20180118643A1 · May 3, 2018