Oxygen scavenging films
The invention discloses oxygen scavenging films having at least one oxygen scavenging layer comprising a blend of ethylene/methyl acrylate/cyclohexene methyl acrylate copolymer (EMCM) as oxygen scavenger resin and a catalyst in a carrier resin, and an outer substrate layer having a thickness greater than 5% with respect to the total thickness of the film. The invention also relates to a process for the manufacturing of such films, to the use of said films in food packaging and to the packages obtained therefrom.
1. A multilayer oxygen scavenging film comprises:
A) a first outer sealant layer, comprising from 5 to 25% by weight of a masterbatch comprising a zeolite and zinc oxide and from 5 to 15% by weight of a masterbatch comprising a zeolite,
B) one oxygen scavenging layer comprising a blend of from 15 to 5% by weight of a catalyst in a carrier resin and from 85 to 95% by weight of ethylene/methyl acrylate/cyclohexene methyl acrylate copolymer (EMCM), wherein the catalyst is cobalt oleate or cobalt (II) neodecanoate and the catalyst carrier resin is ethylene methyl acrylate copolymer (EMA),
C) one bulk layer comprising from 10 to 50% by weight of very low density ethylene/butene copolymer, and from 50 to 90% by weight of low density polyethylene homopolymer,
D) one adhesive layer comprising a binary blend of from 48 to 58% by weight of isocyanate- aromatic and from 42 to 52% by weight of polyol-polyester coreactant or a ternary blend of from 3 to 13% by weight of polyol-polyester coreactant, from 48 to 58% by weight of ethyl acetate and from 34 to 44% by weight of isocyanate-aromatic isocyanate, and
E) a second outer substrate layer comprising PET,
wherein
said second outer substrate layer E) has a thickness greater than 5% with respect to the total thickness of the film.
2. A multilayer oxygen scavenging film according to claim 1 , wherein the first outer sealant layer further comprises a material selected from very low density ethylene/alpha olefin copolymer and low density polyethylene homopolymer.
3. A multilayer oxygen scavenging film according to claim 1 , wherein the first outer sealant layer comprises at least an antiblock agent.
4. A multilayer oxygen scavenging film according to claim 1 , wherein the at least one adhesive layer further comprises a material selected from one or more polyolefins, one or more modified polyolefins and a blend thereof.
5. A multilayer oxygen scavenging film according to claim 1 , wherein the second outer substrate layer comprising the PET is coated with a metal oxide.
6. A multilayer oxygen scavenging film according to claim 1 , wherein the total thickness of the film may vary from 10 to 100 microns.
7. A multilayer oxygen scavenging film according to claim 1 , wherein the thickness of the oxygen scavenging layer may vary from 10 to 30 microns.
8. A multilayer oxygen scavenging film according to claim 1 , wherein the oxygen scavenging layer may represent from 10 to 47% of the total thickness of the film.
9. A multilayer oxygen scavenging film according to claim 1 , wherein the thickness of the second outer substrate layer may vary from 10 to 30 microns; and wherein the second outer substrate layer represent from 6 to 47% of the total thickness of the film.
10. A multilayer oxygen scavenging film comprising
A) a first outer sealant layer optionally comprising from 5 to 15% by weight of a masterbatch comprising a zeolite, zinc oxide and magnesium oxide;
B) one oxygen scavenging layer comprising a blend of from 15 to 5% by weight of a catalyst in a carrier resin and from 85 to 95% by weight of EMCM, wherein the catalyst is cobalt oleate or cobalt (II) neodecanoate and the catalyst carrier resin is ethylene methyl acrylate copolymer (EMA);
C) one bulk layer comprising from 5 to 15% by weight of a masterbatch comprising a zeolite, from 25 to 35% by weight of very low density ethylene/butene copolymer, and from 70 to 50% by weight of low density polyethylene homopolymer;
D) one adhesive layer comprising a binary blend of from 48 to 58% by weight of isocyanate- aromatic and from 42 to 52% by weight of polyol-polyester coreactant or a ternary blend of from 3 to 13% by weight of polyol-polyester coreactant, from 48 to 58% by weight of ethyl acetate and from 34 to 44% by weight of isocyanate-aromatic isocyanate;
E) a second outer substrate layer comprising PET, optionally aluminum oxide coated, having a thickness greater than 5% with respect to the total thickness of the film.
11. A multilayer oxygen scavenging film according to claim 10 , wherein the thickness of the second outer substrate layer may vary from 10 to 30 microns; and wherein the second outer substrate layer represent from 6 to 47% of the total thickness of the film.
12. A multilayer oxygen scavenging film according to claim 10 , wherein the thickness of the oxygen scavenging layer may vary from 10 to 30 microns and represents 10 to 47% of the total thickness of the film.
13. A multilayer oxygen scavenging film comprising
A) a first outer sealant layer comprising from 5 to 15% by weight of a masterbatch comprising ceramic spheres (beads)-alkali-alumino-silicate ceramic;
B) one oxygen scavenging layer comprising a blend of from 15 to 5% by weight of a catalyst in a carrier resin and from 85 to 95% by weight of EMCM, wherein the catalyst is cobalt oleate or cobalt (II) neodecanoate and the catalyst carrier resin is ethylene methyl acrylate copolymer (EMA);
C) one bulk layer comprising from 10 to 50% by weight of very low density ethylene/butene copolymer, and from 50 to 90% by weight of low density polyethylene homopolymer;
D) one adhesive layer comprising a binary blend of from 48 to 58% by weight of isocyanate- aromatic and from 42 to mm % by weight of polyol-polyester coreactant or a ternary blend of from 3 to 13% by weight of polyol-polyester coreactant, from 48 to 58% by weight of ethyl acetate and from 34 to 44% by weight of isocyanate-aromatic isocyanate;
E) a second outer substrate layer comprising PET, optionally aluminum oxide coated, having a thickness greater than 5% with respect to the total thickness of the film.
14. A multilayer oxygen scavenging film according to claim 13 , wherein the thickness of the second outer substrate layer may vary from 10 to 30 microns; and wherein the second outer substrate layer represent from 6 to 47% of the total thickness of the film.
15. A multilayer oxygen scavenging film according to claim 13 , wherein the thickness of the oxygen scavenging layer may vary from 10 to 30 microns and represents from 10 to 47% of the total thickness of the film.
16. A process for manufacturing a film according to claim 1 comprises:
a) providing a coextruded film comprising the first outer sealant layer, the oxygen scavenging layer and the at least one bulk layer;
b) providing a substrate comprising PET; and
c) adhering the coextruded film to the substrate with the adhesive.
17. A package comprising a container, a product and a lid comprising the oxygen scavenging film according to claim 1 sealed onto the container.
18. A bag, or pouch or multi-compartment tray-less package made of the oxygen scavenging film according to claim 1 sealed onto itself.
19. A bag, a pouch or multi-compartment tray-less package made of the oxygen scavenging film according to claim 1 sealed onto itself and containing a product.
20. A method of using the oxygen scavenging film according to claim 1 comprising the step of packaging food within the scavenging film.