IP Library Granted Patent US 11,001,775
Granted Patent B2
US 11,001,775 · App. 15/575,835 · Granted May 11, 2021

Fuel composition

Inventors: Mark Lawrence Brewer (Rijswijk, NL); John Socrates Thomaides (Berkeley Heights, NJ); John M. Morales (Warren, NJ); Qiwei He (Belle Mead, NJ); Philip Nigel Threlfall-Holmes (Durham, GB); Damien Christian Vadillo (Franklin, NJ); Nicholas James Rounthwaite (London, GB); Michael Timothy Philbin (Hopewell, NJ); Roger Francis Cracknell (Manchester, GB); Andrea Schuetze (Hamburg, DE)
Assignee: Shell Oil Company
C10L1/1963C08F20/18C10L1/192C10L10/12C08F2500/01C10L2230/22C10L2270/026
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Quick Facts
Patent No.
US 11,001,775
App. No.
15/575,835
Granted
May 11, 2021
Kind
B2
Abstract

A fuel composition for powering a combustion engine the composition comprising: a liquid base fuel; and a copolymer obtainable by copolymerizing at least the following monomers: —at least one bicyclic (meth)acrylate ester; —at least one fatty-alkyl (meth)acrylate; —optionally, and preferably, at least one aromatic vinyl monomer; and —optionally other ethylenically unsaturated monomers.

Claims (44)

1. A fuel composition for powering a combustion engine, the composition comprising:

a liquid base fuel; and

a copolymer formed by copolymerizing monomers, the monomers comprising at least the following:

at least one bicyclic methacrylate ester at a concentration of 10 wt. % to 95 wt. %, wherein the at least one bicyclic methacrylate ester is according to Formula I:

wherein:

R is selected from the group consisting of H and —CH 3 ,

A is selected from the group consisting of —CH 2 —, —CH(CH 3 )—, and —C(CH 3 ) 2 —, and

M is covalently bonded to a carbon atom of a six-membered ring and is selected from the group consisting of hydrogen, a methyl group, and a plurality thereof;

at least one fatty-alkyl (meth)acrylate at a concentration of 5 wt. % to 40 wt %, wherein the fatty-alkyl (meth)acrylate is a C 8 -C 24 alkyl (meth)acrylate, wherein the C 8 -C 24 alkyl group can be linear or branched, substituted or unsubstituted, saturated or unsaturated;

at least one aromatic vinyl monomer at a concentration of 0 wt. % to 65 wt. %; and

other ethylenically unsaturated monomers at a concentration of 0 wt. % to 50 wt. %,

wherein the copolymer comprises up to a total of 100 wt. %,

wherein the weight percentages of the monomers are based on the total weight of all the monomers,

wherein the copolymer has a weight averaged molecular weight of 1,500,000 Dalton to 50,000,000 Dalton, and

wherein a weight percentage of below 5% of divinylbenzene is added to the copolymer.

2. The fuel composition according to claim 1 , wherein one or more of

the bicyclic (meth)acrylate ester is at the concentration of 60 wt % to 95 wt %;

the fatty-alkyl (meth)acrylate is at the concentration of 15 wt % to 25 wt %;

the aromatic vinyl monomer is at the concentration of 10 wt % to 35 wt %;

the other ethylenically unsaturated monomers are at the concentration of 0 wt % to 30 wt %, up to a total of 100 wt %, wherein the weight percentages of the monomer are based on the total weight of all the monomers.

3. The fuel composition according to claim 1 , wherein the concentration of a total of bicyclic (meth)acrylate ester and fatty-alkyl (meth)acrylate is 35 wt. % or more, by weight of the copolymer.

4. The fuel composition according to claim 1 , wherein the concentration of a total of bicyclic (meth)acrylate ester and aromatic vinyl monomer is 35 wt % or more, by weight of the copolymer.

5. The fuel composition according to claim 1 , wherein the at least one bicyclic (meth)acrylate ester comprises, or is, isobornyl methacrylate.

6. The fuel composition according to claim 1 , wherein the at least one fatty-alkyl methacrylate comprises, or is, lauryl (meth)acrylate, methacrylic ester 13.0, and/or iso-dec (meth)acrylate.

7. The fuel composition according to claim 1 , wherein the at least one aromatic vinyl monomer comprises, or is, styrene.

8. The fuel composition according to claim 1 , wherein the copolymer has a weight average molecular weight of at least 2,000,000 Dalton.

9. The fuel composition according to claim 1 , wherein the copolymer has a glass transition temperature in the range of from 50° C. to 190° C.

10. The fuel composition according to claim 1 , wherein the base fuel is a diesel base fuel and the fuel composition is a diesel fuel composition.

11. The fuel composition according to claim 1 , wherein the amount of copolymer present in the fuel composition is in the range of from 10 ppm to 100 ppm, by weight of the fuel composition.

12. A method of blending a fuel composition, the method comprising:

blending a copolymer or a copolymer component containing the copolymer with a base fuel,

wherein the copolymer is formed by copolymerizing monomers, the monomers comprising at least the following:

at least one bicyclic (meth)acrylate ester at a concentration of 10 wt. % to 95 wt. %, wherein the at least one bicyclic (meth)acrylate ester is according to Formula I:

wherein:

R is selected from the group consisting of H and —CH 3 ,

A is selected from the group consisting of —CH 2 —, —CH(CH 3 )—, and —C(CH 3 ) 2 —, and

M is covalently bonded to a carbon atom of a six-membered ring and is selected from the group consisting of hydrogen, a methyl group, and a plurality thereof;

at least one fatty-alkyl (meth)acrylate at a concentration of 5 wt. % to 40 wt %, wherein the fatty-alkyl (meth)acrylate is a C 8 -C 24 alkyl (meth)acrylate, wherein the C 8 -C 24 alkyl group can be linear or branched, substituted or unsubstituted, saturated or unsaturated;

at least one aromatic vinyl monomer at a concentration of 0 wt. % to 65 wt. %; and

other ethylenically unsaturated monomers at a concentration of 0 wt. % to 50 wt. %,

wherein the copolymer comprises up to a total of 100 wt. %,

wherein the weight percentages of the monomers are based on the total weight of all the monomers,

wherein the copolymer has a weight averaged molecular weight of 1,500,000 Dalton to 50,000,000 Dalton, and

wherein a weight percentage of below 5% of divinylbenzene is added to the copolymer.

Assignments (2)
CHANGE OF NAME Recorded Mar 7, 2022
From: SHELL OIL COMPANY
To: SHELL USA, INC.
Reel/Frame 059694/0819 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2017
From: BREWER, MARK LAWRENCE; CRACKNELL, ROGER FRANCIS; HE, QIWEI; MORALES, JOHN M; PHILBIN, MICHAEL TIMOTHY; ROUNTHWAITE, NICHOLAS JAMES; SCHUETZE, ANDREA; THOMAIDES, JOHN SOCRATES; THRELFALL-HOLMES, PHILIP NIGEL
To: SHELL OIL COMPANY
Reel/Frame 044283/0246 →