IP Library Granted Patent US 11,248,750
Granted Patent B2
US 11,248,750 · App. 15/579,378 · Granted Feb 15, 2022

LED lighting units, materials, and optical components for white light illumination

Inventors: David C. Dudik (Shaker Heights, OH); Thomas J. Boyle (East Cleveland, OH); Jianmin He (East Cleveland, OH); James Edward Murphy (Niskayuna, NY); Dengke Cai (Mentor, OH)
Assignee: Savant Technologies LLC
F21K9/232F21K9/64F21V3/0625F21V7/30F21V9/08F21V9/38F21V9/40F21V13/08G02B5/206H05B33/14F21Y2101/00
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Quick Facts
Patent No.
US 11,248,750
App. No.
15/579,378
Granted
Feb 15, 2022
Kind
B2
Abstract

Materials and optical components formed thereof that are suitable for use in lighting units to obtain or approximate white light illumination, including lighting units that utilize one or more light-emitting diodes (LEDs) as a light source.

Claims (35)

1. An LED-based lighting unit comprising:

an LED-based light source that generates blue light;

an optical component through which the blue light passes, the optical component (i) enclosing the LED-based light source and (ii) comprising a phosphor blend;

wherein the phosphor blend comprises at least a yellow phosphor and a red phosphor, the yellow phosphor converting at least a portion of the blue light to yield an emission that includes yellow light as a result of the phosphor coating being excited by the blue light, the red phosphor emitting a red light;

wherein the yellow light, the red light, and an unconverted portion of the blue light produce in combination a visible light (i) comprising an approximately white light and (ii) being characterized by a color saturation index (CSI) value greater than zero; and

wherein the CSI value is configured based on a defined combination of relative amounts of the yellow phosphor and the red phosphor in the phosphor blend, the relative amounts including a yellow phosphor: red phosphor ratio of 1:2 to 2:1 by spectral weight.

2. The LED-based lighting unit according to claim 1 , wherein the phosphor blend is present as a coating on the optical component.

3. The LED-based lighting unit according to claim 1 , wherein the visible light is characterized by a spectral power distribution containing curves and peaks corresponding to each of the blue light, the yellow light, the red light, and the white light,

wherein an intensity for the peak of the white light is lower than an intensity for the peaks of the yellow and red lights.

4. The LED-based lighting unit according to claim 3 ,

wherein the peak of the white light is at a wavelength of greater than about 530 nm.

5. The LED-based lighting unit according to claim 3 ,

wherein the peak of the white light is within a wavelength range of from about 550 nm to about 610 nm.

6. The LED-based lighting unit according to claim 3 , wherein the curve for the spectral power distribution of the white light comprises an inflection point at a wavelength between the peaks of the blue light and the yellow light.

7. The LED-based lighting unit according to claim 1 , wherein at least a portion of the optical component comprises a composite material comprising a polymeric material and an inorganic particulate material, the inorganic particulate material comprising a Nd—O—F compound.

8. The LED-based lighting unit according to claim 7 , wherein the Nd—O—F compound formally comprises about 0.1 to about 99 molar percent NdF3, with the balance essentially Nd2O3.

9. The LED-based lighting unit according to claim 7 , wherein the Nd—O—F compound is NdOF.

10. The LED-based lighting unit according to claim 7 , wherein the Nd—O—F compound and the polymeric material have refractive indices within 0.1 of each other in the visible light region.

11. The LED-based lighting unit according to claim 7 , wherein the Nd—O—F compound and the polymeric material have refractive indices that differ by more than 0.1 of each other in the visible light region.

12. The LED-based lighting unit according to claim 1 , wherein the optical component is an enclosure or dome or encapsulant for the LED-based light source.

13. The LED-based lighting unit according to claim 1 , wherein the optical component is a diffuser of the lighting unit.

14. An LED-based lighting unit comprising:

an LED-based light source that generates blue light:

an optical component through which the blue light passes, the optical component (i) comprising a phosphor blend and (ii) being an enclosure or dome or encapsulant for the LED-based light source;

wherein the phosphor blend comprises at least a yellow phosphor and a red phosphor, the yellow phosphor converting at least a portion of the blue light to yield an emission that includes yellow light as a result of the phosphor coating being excited by the blue light, the red phosphor emitting a red light;

wherein at least a portion of the optical component comprises an inorganic particulate material comprises a Nd—O—F compound;

wherein the yellow light, the red light, and an unconverted portion of the blue light produce in combination a visible light (i) comprising an approximately white light and (ii) being characterized by a color saturation index (CSI) value greater than zero; and

wherein the CSI value is configured based on a defined combination of relative amounts of the yellow phosphor and the red phosphor in the phosphor blend, the relative amounts including a yellow phosphor: red phosphor ratio of 1:2 to 2:1 by spectral weight.

15. An LED-based lighting unit comprising:

an LED-based light source that generates blue light:

an optical component through which the blue light passes, the optical component (i) enclosing the LED-based light source (ii) comprising a phosphor blend and (iii) being a diffuser of the lighting unit;

wherein the phosphor blend comprises at least a yellow phosphor and a red phosphor, the yellow phosphor converting at least a portion of the blue light to yield an emission that includes yellow light as a result of the phosphor coating being excited by the blue light, the red phosphor emitting a red light;

wherein at least a portion of the optical component comprises an inorganic particulate material comprises a Nd—O—F compound;

wherein the yellow light, the red light, and an unconverted portion of the blue light produce in combination a visible light (i) comprising an approximately white light and (ii) being characterized by a color saturation index (CSI) value greater than zero; and

wherein the CSI value is configured based on a defined combination of relative amounts of the yellow phosphor and the red phosphor in the phosphor blend, the relative amounts including a yellow phosphor: red phosphor ratio of 1:2 to 2:1 by spectral weight.

Assignments (5)
SECURITY INTEREST Recorded Mar 31, 2022
From: SAVANT TECHNOLOGIES LLC
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 060271/0854 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 19, 2021
From: CURRENT LIGHTING SOLUTIONS, LLC
To: SAVANT TECHNOLOGIES LLC
Reel/Frame 058425/0777 →
CHANGE OF NAME Recorded Apr 8, 2021
From: GE LIGHTING SOLUTIONS, LLC
To: CURRENT LIGHTING SOLUTIONS, LLC
Reel/Frame 055933/0804 →
CHANGE OF NAME Recorded Apr 9, 2019
From: GE LIGHTING SOLUTIONS, LLC
To: CURRENT LIGHTING SOLUTIONS, LLC
Reel/Frame 048830/0564 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 23, 2018
From: DUDIK, DAVID C.; BOYLE, THOMAS J.; HE, JIANMIN; MURPHY, JAMES EDWARD; CAI, DENGKE
To: GE LIGHTING SOLUTIONS, LLC
Reel/Frame 045020/0128 →
Continuity (2)
Continuation 14730886 · Jun 4, 2015
Related Publication 20180156420A1 · Jun 7, 2018