IP Library Granted Patent US 10,714,783
Granted Patent B2
US 10,714,783 · App. 15/590,157 · Granted Jul 14, 2020

Integrated fuel cell systems

Inventors: Darren Bawden Hickey (Halfmoon, NY); Irfan Saif Hussaini (Glenville, NY); Andrew Philip Shapiro (Schenectady, NY); Keith Garrette Brown (Clifton Park, NY)
Assignee: CUMMINS ENTERPRISE LLC
H01M8/249H01M8/04014H01M8/0625H01M8/0662H01M8/2484H01M8/2475
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Quick Facts
Patent No.
US 10,714,783
App. No.
15/590,157
Granted
Jul 14, 2020
Kind
B2
Abstract

A system includes a first plurality of fuel cell stacks configured to generate a first portion of an electric potential and a second plurality of fuel cell stacks configured to generate a second portion of the electric potential. The system includes a positive electrical bus bar conductively coupled with the first plurality of fuel cell stacks and configured to power an electrical load using the generated electric potential. The system includes a negative electrical bus bar conductively coupled with the second plurality of fuel cell stacks and configured to electrical load using the generated electric potential. The positive electrical bus bar is elongated and extends between the first plurality of fuel cell stacks and the negative electrical bus bar is elongated and extends between the second plurality of fuel cell stacks.

Claims (36)

1. A system comprising:

positive contacts of each of a first plurality of fuel cell stacks configured to generate a first portion of an electric potential, the first plurality of fuel cell stacks being arranged in a first linear array;

negative contacts of each of a second plurality of fuel cell stacks configured to generate a second portion of the electric potential, the second plurality of fuel cell stacks being arranged in a second linear array;

a positive electrical bus bar conductively coupled with the positive contacts of the first plurality of fuel cell stacks and configured to power an electrical load using the generated electric potential;

a negative electrical bus bar conductively coupled with the negative contacts of the second plurality of fuel cell stacks and configured to power electrical load using the generated electric potential; and

a conduit spine that is elongated and extends between the first linear array of the first plurality of fuel cell stacks and the second linear array of the second plurality of fuel cell stacks, wherein the conduit spine is configured to direct air into the first plurality of fuel cell stacks and into the second plurality of fuel cell stacks, and wherein the conduit spine is configured to direct exhaust from the first plurality of fuel cell stacks and from the second plurality of fuel cell stacks away from the first plurality of fuel cell stacks and away from the second plurality of fuel cell stacks.

2. The system of claim 1 , further comprising one or more high temperature air heat exchangers configured to exchange heat between the air directed into the first plurality of fuel cell stacks and into the second plurality of fuel cell stacks and the exhaust directed out of the first plurality of fuel cell stacks and out of the second plurality of fuel cell stacks.

3. The system of claim 1 , wherein the conduit spine is configured to be fluidly coupled with one or more air blowers in order to direct the air into the first plurality of fuel cell stacks and into the second plurality of fuel cell stacks and direct the exhaust from the first plurality of fuel cell stacks and exhaust from the second plurality of fuel cell stacks away from the first plurality of fuel cell stacks and away from the second plurality of fuel cell stacks via the one or more air blowers.

4. The system of claim 1 , further comprising:

one or more first reformers configured to reform input fuel that is input into the first plurality of fuel cell stacks; and

one or more second reformers configured to reform input fuel that is input into the second plurality of fuel cell stacks,

wherein the one or more first reformers are located on a first side of the conduit spine with the first plurality of fuel cell stacks, and

wherein the one or more second reformers are located on a second side of the conduit spine with the second plurality of fuel cell stacks.

5. The system of claim 4 , wherein the one or more first reformers are configured to receive heat from the first plurality of fuel cell stacks, and wherein the one or more second reformers are configured to receive heat from the second plurality of fuel cell stacks.

6. The system of claim 1 , further comprising one or more high temperature fuel heat exchangers configured to exchange heat between fuel directed into the first plurality of fuel cell stacks and directed into the second plurality of fuel cell stacks and fuel exhaust that is output by the first plurality of fuel cell stacks and fuel exhaust that is output by the second plurality of fuel cell stacks.

7. The system of claim 1 , wherein the first plurality of fuel cell stacks and the second plurality of fuel cell stacks are disposed inside of a hotbox and are configured to receive input fuel from a location outside of the hotbox.

8. The system of claim 1 , further comprising one or more stage one blocks comprising a first portion of the first plurality of fuel cell stacks and a first portion of the second plurality of fuel cell stacks and a stage two block comprising a second portion of the first plurality of fuel cell stacks and a second portion of the second plurality of fuel cell stacks, wherein the stage one blocks are configured to receive a first portion of fuel exhaust that is output from the first portion of the first plurality of fuel cell stacks and output from the first portion of the second plurality of fuel cell stacks of the stage one blocks, and the stage two block is configured to receive a second portion of fuel exhaust that is output from the first portion of the first plurality of fuel cell stacks and output from the first portion of the second plurality of fuel cell stacks of the one or more stage one blocks.

9. The system of claim 8 , wherein the first plurality of fuel cell stacks and the second plurality of fuel cell stacks are configured to be fluidly coupled with a fuel blower in order to direct the first portion of fuel exhaust that is output from the first portion of the first plurality of fuel cell stacks and output from the first portion of the second plurality of fuel cell stacks of the one or more stage one blocks back into the first plurality of fuel cell stacks and into the second plurality of fuel cell stacks via the fuel blower.

10. The system of claim 8 , further comprising one or more control valves fluidly coupled with the first plurality of fuel cell stacks and the second plurality of fuel cell stacks, wherein the one or more control valves are configured to control an amount of the first portion of fuel exhaust that is received by the one or more stage one blocks and an amount of the second portion of fuel exhaust that is received by the stage two block.

11. The system of claim 1 , further comprising one or more air fuel heat exchangers configured to exchange heat between fuel directed into the first plurality of fuel cell stacks and into the second plurality of fuel cell stacks and air exhaust that is output by the first plurality of fuel cell stacks and air exhaust that is output by the second plurality of fuel cell stacks.

12. The system of claim 1 , further comprising one or more tail gas oxidizers disposed inside of a hotbox and fluidly coupled with the first plurality of fuel cell stacks and the second plurality of fuel cell stacks, wherein the one or more tail gas oxidizers are configured to vent effluent that is output from the one or more tail gas oxidizers into the hotbox.

13. A method comprising: generating a first portion of an electric energy with positive contacts of a first plurality of fuel cell stacks arranged in a first linear array;

generating a second portion of the electric energy with negative contacts of a second plurality of fuel cell stacks arranged in a second linear array;

transferring the generated electric energy to an electrical load with a positive electrical bus bar conductively coupled with the positive contacts of the first plurality of fuel cell stacks, wherein the positive electrical bus bar is elongated and extends between the positive contacts of the first plurality of fuel cell stacks;

transferring the generated electric energy to the electrical load with a negative electrical bus bar conductively coupled with the negative contacts of the second plurality of fuel cell stacks, wherein the negative electrical bus bar is elongated and extends between the negative contacts of the second plurality of fuel cell stacks;

directing, with a conduit spine that is elongated and extends between the first linear array of the first plurality of fuel cell stacks and the second linear array of the second plurality of fuel cell stacks, air into the first plurality of fuel cell stacks and into the second plurality of fuel cell stacks; and

directing, with the conduit spine, exhaust from the first plurality of fuel cell stacks and from the second plurality of fuel cell stacks away from the first plurality of fuel cell stacks and away from the second plurality of fuel cell stacks.

14. The method of claim 13 , further comprising:

reforming input fuel that is input into the first plurality of fuel cell stacks with one or more first reformers; and

reforming input fuel that is input into the second plurality of fuel cell stacks with one or more second reformers,

wherein the one or more first reformers are located on a first side of the conduit spine adjacent the first plurality of fuel cell stacks, and

wherein the one or more second reformers are located on a second side of the conduit spine adjacent the second plurality of fuel cell stacks.

15. A system comprising:

a positive electrical bus bar conductively coupled with positive contacts of each of a first plurality of fuel cell stacks arranged in a first linear array;

a negative electrical bus bar conductively coupled with negative contacts of each of a second plurality of fuel cell stacks arranged in a second linear array, wherein the positive and negative bus bars are configured to power an electrical load connected thereto; and

a conduit spine disposed between the first and second linear arrays and connected to the first plurality of fuel cell stacks and the second plurality of fuel cell stacks, wherein the conduit spine is configured to house a plurality of conduits fluidly coupled to the first plurality and second plurality of fuel cell stacks to direct air and fuel to and from the first plurality and second plurality of fuel cell stacks.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 4, 2025
From: CUMMINS ENTERPRISE LLC
To: GE VERNOVA INFRASTRUCTURE TECHNOLOGY LLC
Reel/Frame 071849/0550 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 25, 2019
From: GENERAL ELECTRIC COMPANY; GE FUEL CELLS LLC; YSZ ENERGY INC.
To: CUMMINS ENTERPRISE LLC
Reel/Frame 049868/0506 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 9, 2017
From: HICKEY, DARREN BAWDEN; HUSSAINI, IRFAN SAIF; SHAPIRO, ANDREW PHILIP; BROWN, KEITH GARRETTE
To: GENERAL ELECTRIC COMAPNY
Reel/Frame 042294/0071 →
Continuity (1)
Related Publication 20180331385A1 · Nov 15, 2018
Cited By (2)
US 12,327,887 US 12,327,888