IP Library Granted Patent US 10,118,134
Granted Patent B2
US 10,118,134 · App. 15/593,675 · Granted Nov 6, 2018

Synthetic membranes and methods of use thereof

Inventors: Georges Belfort (Slingerlands, NY); Joseph Grimaldi (Clifton Park, NY); Joseph Imbrogno (Massapequa, NY); James Kilduff (Saratoga Springs, NY); John Joseph Keating, IV (Troy, NY)
Assignee: Rensselaer Polytechnic Institute
B01D69/125B01D53/228B01D61/025B01D61/362B01D67/0006B01D67/0093B01D69/02B01D69/10B01D69/12B01D71/40B01D71/68B01D71/78C02F1/441C07C29/86B01D61/02B01D71/28B01D71/52B01D2257/708B01D2323/08B01D2323/34B01D2323/345B01D2323/38B01D2323/385B01D2325/02B01D2325/26B01D2325/38C02F2103/08Y02A50/235
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Quick Facts
Patent No.
US 10,118,134
App. No.
15/593,675
Granted
Nov 6, 2018
Kind
B2
Abstract

The present invention relates to synthetic membranes and use of these synthetic membranes for isolation of volatile organic compounds and purification of water. The synthetic membrane includes a hydrophobic polymer layer located on a polymeric membrane support layer. The invention includes a method of isolating volatile organic compounds with the synthetic membrane by contacting a volatile organic mixture with the hydrophobic polymer layer of the synthetic membrane and removing volatile organic compounds from the polymeric membrane support layer of the synthetic membrane by a process of pervaporation. The invention also includes a method of purifying water with the synthetic membrane by contacting an ionic solution with the hydrophobic polymer layer of the synthetic membrane and removing water from the polymeric membrane support layer of the synthetic membrane by a process of reverse osmosis. The invention also relates to methods of isolating non-polar gases by gas fractionation.

Claims (30)

1. A method of isolating volatile organic compounds with a synthetic membrane, the synthetic membrane comprising a hydrophobic polymer layer located on a polymeric membrane support layer, wherein the hydrophobic polymer layer comprises a plurality of polymer units covalently bonded to the polymeric membrane support layer, wherein each polymer unit comprises a polymerized plurality of vinyl monomers, the method comprising:

contacting a volatile organic mixture with the hydrophobic polymer layer of the synthetic membrane, the a volatile organic mixture comprising water and volatile organic compounds; and

removing volatile organic compounds from the polymeric membrane support layer of the synthetic membrane by a process of pervaporation.

2. The method of claim 1 , wherein the polymeric membrane support layer is a light sensitive poly(ether sulfone) membrane support layer.

3. The method of claim 1 , wherein the polymeric membrane support layer is a light sensitive poly(ether sulfone) membrane support layer, wherein the synthetic membrane is prepared by a method comprising:

irradiating a surface of the light-sensitive poly(ether sulfone) membrane support layer; and

contacting a monomer solution with the surface of the light-sensitive poly(ether sulfone) membrane support layer, the monomer solution comprising vinyl monomers and a solvent.

4. The method of claim 1 , wherein the volatile organic compounds are alcohols.

5. The method of claim 1 , wherein the volatile organic compounds are selected from the group consisting of isobutanol, isobutyraldehyde, ketoisovaleric acid, reduced nicotinamide adenine dinucleotide, formate, and mixtures thereof.

6. The method of claim 1 , wherein the polymeric membrane support layer has a pore size of from about 1 nm to about 10 nm.

7. The method of claim 1 , wherein the vinyl monomers are C 1-20 alkyl methacrylate monomers.

8. The method of claim 1 , wherein the vinyl monomers are C 18 alkyl methacrylate monomers.

9. A method of purifying water with a synthetic membrane, the synthetic membrane comprising a hydrophobic polymer layer located on a polymeric membrane support layer, wherein the hydrophobic polymer layer comprises a plurality of polymer units covalently bonded to the polymeric membrane support layer, wherein each polymer unit comprises a polymerized plurality of vinyl monomers, the method comprising:

contacting an ionic solution with the hydrophobic polymer layer of the synthetic membrane, the ionic solution comprising water and inorganic ions; and

removing water from the polymeric membrane support layer of the synthetic membrane by a process of reverse osmosis.

10. The method of claim 9 , wherein the polymeric membrane support layer is a light sensitive poly(ether sulfone) membrane support layer.

11. The method of claim 9 , wherein the polymeric membrane support layer is a light sensitive poly(ether sulfone) membrane support layer, wherein the synthetic membrane is prepared by a method comprising:

irradiating a surface of the light-sensitive poly(ether sulfone) membrane support; and

contacting a monomer solution with the surface of the light-sensitive poly(ether sulfone) membrane support layer, the monomer solution comprising vinyl monomers and a solvent.

12. The method of claim 9 , wherein the ionic solution is a seawater.

13. The method of claim 9 , wherein the ionic solution is a brackish water.

14. The method of claim 9 , wherein the inorganic ions are selected from the group consisting of chloride, sodium, sulfate, magnesium, calcium, potassium, bicarbonate, strontium, bromide, borate, fluoride, boron, silicate, iodide, and mixtures thereof.

15. The method of claim 9 , wherein the polymeric membrane support layer has a pore size of from about 1 nm to about 10 nm.

16. The method of claim 9 , wherein the vinyl monomers are C 1-20 alkyl methacrylate monomers.

17. The method of claim 9 , wherein the vinyl monomers are C 6 alkyl methacrylate monomers.

18. A method of isolating non-polar gas compounds with a synthetic membrane, the synthetic membrane comprising a hydrophobic polymer layer located on a polymeric membrane support layer, wherein the hydrophobic polymer layer comprises a plurality of polymer units covalently bonded to the polymeric membrane support layer, wherein each polymer unit comprises a polymerized plurality of vinyl monomers, the method comprising:

contacting a gas mixture with the hydrophobic polymer layer of the synthetic membrane, the gas mixture comprising polar gas compounds and non-polar gas compounds; and

removing non-polar gas compounds from the polymeric membrane support layer of the synthetic membrane by a process of gas fractionation.

19. The method of claim 18 , wherein the non-polar gas compounds are selected from the group consisting of hydrogen, helium, nitrogen, oxygen, carbon dioxide, ethylene, one or more C 1-12 alkanes, one or more noble gases, and mixtures thereof.

20. The method of claim 18 , wherein the polar gas compounds are selected from the group consisting of carbon monoxide, oxygen, hydrogen sulfide, and mixtures thereof.

Assignments (2)
CONFIRMATORY LICENSE Recorded May 26, 2020
From: RENSSELAER POLYTECHNIC INSTITUTE
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 052746/0647 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2017
From: BELFORD, GEORGES; GRIMALDI, JOSEPH; IMBROGNO, JOSEPH M.; KILDUFF, JAMES; KEATING, JOHN JOSEPH, IV
To: RENSSELAER POLYTECHNIC INSTITUTE
Reel/Frame 042354/0344 →
Continuity (3)
Continuation In Part PCTUS2015060899 · Nov 16, 2015
Provisional Application 62079605 · Nov 14, 2014
Related Publication 20170312698A1 · Nov 2, 2017