IP Library Patent Application 15595391
Patent Application
App. No. 15/595,391

EXPONENTIAL DOPING IN LATTICE-MATCHED DILUTE NITRIDE PHOTOVOLTAIC CELLS

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Patent No.
US None
App. No.
15/595,391
Abstract

Dilute nitride subcells with graded doping are disclosed. Dilute nitride subcells having graded doping display improved efficiency, short circuit current density, and open circuit voltage.

Claims (114)

1 . A dilute nitride subcell, comprising:

an (In)GaAs back surface field overlying the p-type substrate;

a dilute nitride base overlying the (In)GaAs back surface field, wherein,

the dilute nitride base comprises a first base portion, a second base portion, and an interface between the first base portion and the second base portion; and

the dilute nitride base comprises GaInNAsSb; and

an (In)GaAs emitter overlying the dilute nitride base, wherein,

the (In)GaAs emitter comprises an n-type doping profile characterized by a constant dopant concentration within a range from 2E17 atoms/cm 3 to 8E18 atoms/cm 3 ;

the first base portion extends from the (In)GaAs emitter to the second base portion;

the second base portion extends from the first base portion to the (In)GaAs back surface field;

the first base portion is intrinsically doped; and

the second base portion comprises a p-type dopant concentration that increases exponentially from a dopant concentration within a range from 5E15 atoms/cm 3 to 5E16 atoms/cm 3 at the interface to within a range from 1E18 atoms/cm 3 to 8E18 atoms/cm 3 at the (In)GaAs back surface field;

each of the (In)GaAs emitter, the dilute nitride base, and the (In)GaAs back surface field is lattice matched to a p-type GaAs or (Sn,Si)Ge substrate; and

the dilute nitride subcell is characterized by a band gap within a range from 0.9 eV to 1.25 eV.

2 . A dilute nitride subcell of claim 1 , wherein,

the (In)GaAs emitter is characterized by a thickness from 50 nm to 600 nm; and

the dilute nitride base is characterized by a thickness from 400 nm to 3,500 nm.

3 . The dilute nitride subcell of claim 1 , wherein,

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.016≦x≦0.19, 0.040≦y≦0.051, and 0.010≦z≦0.018; and the dilute nitride base is characterized by a bandgap from 0.89 eV to 0.92 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.010≦x≦0.16, 0.028≦y≦0.037, and 0.005≦z≦0.016; and the dilute nitride base is characterized by a bandgap from 0.95 eV to 0.98 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.075≦x≦0.081, 0.040≦y≦0.051, and 0.010≦z≦0.018; and the dilute nitride base is characterized by a bandgap from 1.111 eV to 1.117 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.016≦x≦0.024, 0.077≦y≦0.085, and 0.011≦z≦0.015; and the dilute nitride base is characterized by a bandgap from 1.10 eV to 1.14 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.068≦x≦0.078, 0.010≦y≦0.017, and 0.011≦z≦0.004; and the dilute nitride base is characterized by a bandgap from 1.15 eV to 1.16 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.011≦x≦0.015, 0.04≦y≦0.06, and 0.016≦z≦0.020; and the dilute nitride base is characterized by a bandgap from 1.14 eV to 1.18 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.075≦x≦0.082, 0.016≦y≦0.019, and 0.004≦z≦0.010; and the dilute nitride base is characterized by a bandgap from 1.12 eV to 1.16 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.06≦x≦0.09, 0.01≦y≦0.025, and 0.004≦z≦0.014; and the dilute nitride base is characterized by a bandgap from 1.12 eV to 1.16 eV.

4 . The dilute nitride subcell of claim 1 , wherein,

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.012≦x≦0.016, 0.033≦y≦0.037, and 0.016≦z≦0.020; and the dilute nitride base is characterized by a bandgap from 1.18 eV to 1.22 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.026≦x≦0.030, 0.024≦y≦0.018, and 0.005≦z≦0.009; and the dilute nitride base is characterized by a bandgap from 1.18 eV to 1.22 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.016≦x≦0.0.024, 0.077≦y≦0.085, and 0.010≦z≦0.016; and the dilute nitride base is characterized by a bandgap from 1.118 eV to 1.122 eV.

5 . A dilute nitride subcell, comprising:

an (In)GaAs back surface field overlying the n-type substrate;

a dilute nitride base overlying the (In)GaAs back surface field, wherein,

the dilute nitride base comprises a first base portion, a second base portion, and an interface between the first base portion and the second base portion; and

the dilute nitride base comprises GaInNAsSb;

an (In)GaAs emitter overlying the dilute nitride base, wherein,

the (In)GaAs emitter comprises a p-type doping profile characterized by a constant p-type dopant concentration within a range from 2E17 atoms/cm 3 to 8E18 atoms/cm 3 ;

the first base portion extends from the (In)GaAs emitter to the second base portion;

the second base portion extends from the first base portion to the (In)GaAs back surface field;

the first base portion is intrinsically doped; and

the second base portion comprises an n-type dopant concentration that increases exponentially from a dopant concentration within a range from 5E15 atoms/cm 3 to 5E16 atoms/cm 3 at the interface to within a range from 0.1E18 atoms/cm 3 to 8E18 atoms/cm 3 at the (In)GaAs back surface field;

each of the (In)GaAs emitter, the dilute nitride base, and the (In)GaAs back surface field is lattice matched to an n-type GaAs or (Sn,Si)Ge substrate; and

the dilute nitride subcell is characterized by a band gap within a range from 0.9 eV to 1.25 eV.

6 . A dilute nitride subcell of claim 5 , wherein,

the (In)GaAs emitter is characterized by a thickness from 50 nm to 600 nm; and

the dilute nitride base is characterized by a thickness from 400 nm to 3,500 nm.

7 . The dilute nitride subcell of claim 5 , wherein,

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.016≦x≦0.19, 0.040≦y≦0.051, and 0.010≦z≦0.018; and the dilute nitride base is characterized by a bandgap from 0.89 eV to 0.92 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.010≦x≦0.16, 0.028≦y≦0.037, and 0.005≦z≦0.016; and the dilute nitride base is characterized by a bandgap from 0.95 eV to 0.98 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.075≦x≦0.081, 0.040≦y≦0.051, and 0.010≦z≦0.018; and the dilute nitride base is characterized by a bandgap from 1.111 eV to 1.117 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.016≦x≦0.024, 0.077≦y≦0.085, and 0.011≦z≦0.015; and the dilute nitride base is characterized by a bandgap from 1.10 eV to 1.14 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.068≦x≦0.078, 0.010≦y≦0.017, and 0.011≦z≦0.004; and the dilute nitride base is characterized by a bandgap from 1.15 eV to 1.16 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.011≦x≦0.015, 0.04≦y≦0.06, and 0.016≦z≦0.020; and the dilute nitride base is characterized by a bandgap from 1.14 eV to 1.18 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.075≦x≦0.082, 0.016≦y≦0.019, and 0.004≦z≦0.010; and the dilute nitride base is characterized by a bandgap from 1.12 eV to 1.16 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.06≦x≦0.09, 0.01≦y≦0.025, and 0.004≦z≦0.014; and the dilute nitride base is characterized by a bandgap from 1.12 eV to 1.16 eV.

8 . The dilute nitride subcell of claim 5 , wherein,

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.012≦x≦0.016, 0.033≦y≦0.037, and 0.016≦z≦0.020; and the dilute nitride base is characterized by a bandgap from 1.18 eV to 1.22 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.026≦x≦0.030, 0.024≦y≦0.018, and 0.005≦z≦0.009; and the dilute nitride base is characterized by a bandgap from 1.18 eV to 1.22 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.016≦x≦0.0.024, 0.077≦y≦0.085, and 0.010≦z≦0.016; and the dilute nitride base is characterized by a bandgap from 1.118 eV to 1.122 eV.

9 . A dilute nitride subcell, comprising:

an (In)GaAs back surface field overlying the p-type substrate;

a dilute nitride base overlying the (In)GaAs back surface field, wherein

the dilute nitride base comprises GaInNAsSb;

an (In)GaAs emitter overlying the dilute nitride base,

the (In)GaAs emitter comprises a n-type doping profile characterized by a constant dopant concentration within a range from 2E17 atoms/cm 3 to 8E18 atoms/cm 3 ;

the dilute nitride base comprises a n-type doping profile that increases from an n-type dopant concentration within a range from 1E15 atoms/cm 3 to 5E16 atoms/cm 3 at the interface to within a range from 0.1E18 atoms/cm 3 to 8E18 atoms/cm 3 at the (In)GaAs back surface field, wherein,

the n-type doping profile comprises a linear profile, an exponential profile, a constant profile, a step-wise profile, or a combination of any of the foregoing;

each of the (In)GaAs emitter, the dilute nitride base, and the (In)GaAs back surface field is lattice matched to a p-type GaAs or (Sn,Si)Ge substrate; and

the dilute nitride subcell is characterized by a band gap within a range from 0.9 eV to 1.25 eV.

10 . A dilute nitride subcell of claim 9 , wherein,

the (In)GaAs emitter is characterized by a thickness from 50 nm to 600 nm; and

the dilute nitride base is characterized by a thickness from 400 nm to 3,500 nm.

11 . The dilute nitride subcell of claim 9 , wherein,

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.016≦x≦0.19, 0.040≦y≦0.051, and 0.010≦z≦0.018; and the dilute nitride base is characterized by a bandgap from 0.89 eV to 0.92 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.010≦x≦0.16, 0.028≦y≦0.037, and 0.005≦z≦0.016; and the dilute nitride base is characterized by a bandgap from 0.95 eV to 0.98 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.075≦x≦0.081, 0.040≦y≦0.051, and 0.010≦z≦0.018; and the dilute nitride base is characterized by a bandgap from 1.111 eV to 1.117 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.016≦x≦0.024, 0.077≦y≦0.085, and 0.011≦z≦0.015; and the dilute nitride base is characterized by a bandgap from 1.10 eV to 1.14 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.068≦x≦0.078, 0.010≦y≦0.017, and 0.011≦z≦0.004; and the dilute nitride base is characterized by a bandgap from 1.15 eV to 1.16 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.011≦x≦0.015, 0.04≦y≦0.06, and 0.016≦z≦0.020; and the dilute nitride base is characterized by a bandgap from 1.14 eV to 1.18 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.075≦x≦0.082, 0.016≦y≦0.019, and 0.004≦z≦0.010; and the dilute nitride base is characterized by a bandgap from 1.12 eV to 1.16 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.06≦x≦0.09, 0.01≦y≦0.025, and 0.004≦z≦0.014; and the dilute nitride base is characterized by a bandgap from 1.12 eV to 1.16 eV.

12 . The dilute nitride subcell of claim 9 , wherein,

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.012≦x≦0.016, 0.033≦y≦0.037, and 0.016≦z≦0.020; and the dilute nitride base is characterized by a bandgap from 1.18 eV to 1.22 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.026≦x≦0.030, 0.024≦y≦0.018, and 0.005≦z≦0.009; and the dilute nitride base is characterized by a bandgap from 1.18 eV to 1.22 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.016≦x≦0.0.024, 0.077≦y≦0.085, and 0.010≦z≦0.016; and the dilute nitride base is characterized by a bandgap from 1.118 eV to 1.122 eV.

13 . A dilute nitride subcell, comprising:

an (In)GaAs back surface field overlying the n-type substrate;

a dilute nitride base overlying the (In)GaAs back surface field, wherein the dilute nitride base comprises GaInNAsSb;

an (In)GaAs emitter overlying the dilute nitride base,

wherein,

the (In)GaAs emitter comprises a p-type doping profile characterized by a constant p-type dopant concentration within a range from 2E17 atoms/cm 3 to 8E18 atoms/cm 3 ;

the dilute nitride base comprises a p-type doping profile that increases from a dopant concentration within a range from 1E15 atoms/cm 3 to 5E16 atoms/cm 3 at the interface to within a range from 0.1E18 atoms/cm 3 to 8E18 atoms/cm 3 at the dilute nitride base-(In)GaAs back surface field, wherein,

the p-type doping profile comprises a linear profile, an exponential profile, a constant profile, a step-wise profile, or a combination of any of the foregoing;

each of the (In)GaAs emitter, the dilute nitride base, and the (In)GaAs back surface field is lattice matched to a p-type GaAs or (Sn,Si)Ge substrate; and

the dilute nitride subcell is characterized by a band gap within a range from 0.9 eV to 1.25 eV.

14 . A dilute nitride subcell of claim 13 , wherein,

the (In)GaAs emitter is characterized by a thickness from 50 nm to 600 nm; and

the dilute nitride base is characterized by a thickness from 400 nm to 3,500 nm.

15 . The dilute nitride subcell of claim 13 , wherein,

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.016≦x≦0.19, 0.040≦y≦0.051, and 0.010≦z≦0.018; and the dilute nitride base is characterized by a bandgap from 0.89 eV to 0.92 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.010≦x≦0.16, 0.028≦y≦0.037, and 0.005≦z≦0.016; and the dilute nitride base is characterized by a bandgap from 0.95 eV to 0.98 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.075≦x≦0.081, 0.040≦y≦0.051, and 0.010≦z≦0.018; and the dilute nitride base is characterized by a bandgap from 1.111 eV to 1.117 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.016≦x≦0.024, 0.077≦y≦0.085, and 0.011≦z≦0.015; and the dilute nitride base is characterized by a bandgap from 1.10 eV to 1.14 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.068≦x≦0.078, 0.010≦y≦0.017, and 0.011≦z≦0.004; and the dilute nitride base is characterized by a bandgap from 1.15 eV to 1.16 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.011≦x≦0.015, 0.04≦y≦0.06, and 0.016≦z≦0.020; and the dilute nitride base is characterized by a bandgap from 1.14 eV to 1.18 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.075≦x≦0.082, 0.016≦y≦0.019, and 0.004≦z≦0.010; and the dilute nitride base is characterized by a bandgap from 1.12 eV to 1.16 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.06≦x≦0.09, 0.01≦y≦0.025, and 0.004≦z≦0.014; and the dilute nitride base is characterized by a bandgap from 1.12 eV to 1.16 eV.

16 . The dilute nitride subcell of claim 13 , wherein,

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.012≦x≦0.016, 0.033≦y≦0.037, and 0.016≦z≦0.020; and the dilute nitride base is characterized by a bandgap from 1.18 eV to 1.22 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.026≦x≦0.030, 0.024≦y≦0.018, and 0.005≦z≦0.009; and the dilute nitride base is characterized by a bandgap from 1.18 eV to 1.22 eV; or

the dilute nitride base comprises Ga 1-x In x N y As 1-y-z Sb z wherein 0.016≦x≦0.0.024, 0.077≦y≦0.085, and 0.010≦z≦0.016; and the dilute nitride base is characterized by a bandgap from 1.118 eV to 1.122 eV.

17 . A multijunction photovoltaic cell comprising the dilute nitride subcell of claim 1 .

18 . A multijunction photovoltaic cell comprising the dilute nitride subcell of claim 5 .

19 . A multijunction photovoltaic cell comprising the dilute nitride subcell of claim 7 .

20 . A multijunction photovoltaic cell comprising the dilute nitride subcell of claim 13 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2023
From: ARRAY PHOTONICS, INC.
To: CACTUS MATERIALS, INC.
Reel/Frame 063788/0001 →
CHANGE OF NAME Recorded Oct 4, 2019
From: SOLAR JUNCTION CORPORATION
To: ARRAY PHOTONICS, INC.
Reel/Frame 050634/0497 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 15, 2017
From: LIU, TING; MISRA, PRANOB; YUEN, HOMAN B.; JONES-ALBERTUS, REBECCA ELIZABETH
To: SOLAR JUNCTION CORPORATION
Reel/Frame 042382/0103 →