IP Library Granted Patent US 10,517,749
Granted Patent B2
US 10,517,749 · App. 15/599,233 · Granted Dec 31, 2019

Orthopedic back brace

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Quick Facts
Patent No.
US 10,517,749
App. No.
15/599,233
Granted
Dec 31, 2019
Kind
B2
Abstract

Orthopedic braces and associated methods are described for treatment of lower back injuries and chronic back pain. An orthopedic brace may include a pair of back panels, a pair of front panels, and a closure system. A lateral end of each front panel is releasably coupleable to a lateral end of each back panel at a desired angle. A ventral end of each front panel includes an attachment provision configured to allow one of the front panels to releasably attach to the other of the front panels generally over an abdomen of a wearer. The brace also includes a pocket on the ventral end of at least one of the front panels, the pocket configured to temporarily receive a hand of the wearer to aid in donning the orthopedic brace.

Claims (33)

1. An orthopedic brace, comprising:

a pair of back panels, each having a dorsal end and a lateral end;

a closure system, including

a first lace coupled to a first tensioning mechanism, the first lace and the first tensioning mechanism configured to control the tension of a superior portion of the orthopedic brace, and

a second lace coupled to a second tensioning mechanism, the second lace and the second tensioning mechanism configured to control the tension of an inferior portion of the back brace, and each of the first and the second tensioning mechanisms operable independently of the other to adjust the fit of the brace to the wearer; and

a pair of front panels, each having a lateral end and a ventral end, the lateral end of each front panel is releasably coupleable to the lateral end of each back panel at a desired angle, and the ventral end of each front panel includes an attachment means configured to allow one of the front panels to releasably attach to the other of the front panels generally over an abdomen of a wearer.

2. The orthopedic brace of claim 1 , wherein the first tensioning mechanism comprises a first reel attached to an outer surface of a first back panel of the pair of back panels, the first reel configured to provide a mechanical advantage determined by a ratio of the circumference of the first reel to a circumference of a first spool around which the first lace is wound.

3. The orthopedic brace of claim 2 , wherein the second tensioning mechanism comprises a second reel attached to an outer surface of a second back panel of the pair of back panels, the second reel configured to provide a mechanical advantage determined by a ratio of the circumference of the second reel to a circumference of a second spool around which the second lace is wound.

4. The orthopedic brace of claim 1 , further comprising a posterior pad configured to be releasably coupled to at least one of the back panels.

5. The orthopedic brace of claim 4 , further comprising a glide plate including a plurality of moveable attaching means, the glide plate releasably coupled to the posterior pad, and the moveable attaching means configured to releasably couple the posterior pad to the back panels.

6. The orthopedic brace of claim 1 , further comprising a posterior pad configured to be fitted over at least one of the back panels without being directly coupled to the back panel.

7. The orthopedic brace of claim 1 , further comprising at least one lateral support panel configured to be releasably coupled to the orthopedic brace.

8. The orthopedic brace of claim 1 , further comprising a posterior pad and at least one lateral support panel configured to be releasably coupled to the posterior pad.

9. The orthopedic brace of claim 1 , wherein at least one back panel or at least one front panel includes a thermoformable material, which is heat formable within a range of about 160 and 220 degrees Fahrenheit.

10. The orthopedic brace of claim 1 , further comprising an anterior support configured to be releasably coupled to the orthopedic brace.

11. A method, comprising:

providing an orthopedic brace to a wearer, the orthopedic brace including:

a pair of back panels, each having a dorsal end and a lateral end, and a closure system, including

a first lace coupled to a first tensioning mechanism, the first lace and the first tensioning mechanism configured to control the tension of a superior portion of the orthopedic brace, and

a second lace coupled to a second tensioning mechanism, the second lace and the second tensioning mechanism configured to control the tension of an inferior portion of the back brace, and each of the first and the second tensioning mechanisms being operable independently of the other to adjust the fit of the brace to the wearer, and

a pair of front panels, each having a lateral end and a ventral end, the lateral end of each front panel releasably coupleable to the lateral end of each back panel at a desired angle, and the ventral end of each front panel including an attachment means configured to allow one of the front panels to releasably attach to the other of the front panels generally over an abdomen of a wearer; and

operating the tensioning mechanism to tighten the orthopedic brace around the wearer.

12. The method of claim 11 , wherein the orthopedic brace includes a first thermoformable material that is thermoformable within a first target temperature range, and wherein the method further comprises heating the thermoformable material to a temperature within the target temperature range.

13. The method of claim 12 , wherein heating the thermoformable material comprises heating the thermoformable material while the brace in on the wearer.

14. The method of claim 12 , wherein heating the thermoformable material comprises heating the thermoformable material separately from the brace.

15. The method of claim 12 , wherein the orthopedic brace includes a second thermoformable material, which is thermoformable within a second target temperature range, and wherein the method further comprises:

heating the second thermoformable material to a temperature within the target temperature range; and

forming the second thermoformable material to a desired shape while the second thermoformable material is within the second target temperature range.

16. The method of claim 12 , wherein the target temperature range is between about 160 and 220 degrees Fahrenheit.

17. The method of claim 12 , wherein the method further comprises fitting the orthopedic brace to the wearer while the thermoformable material is within the target temperature range.

18. The method of claim 11 , wherein the first tensioning mechanism comprises a first reel attached to an outer surface of a first back panel of the pair of back panels, the first reel configured to provide a mechanical advantage determined by a ratio of the circumference of the first reel to a circumference of a first spool around which the first lace is wound.

19. The method of claim 18 , wherein the second tensioning mechanism comprises a second reel attached to an outer surface of a second back panel of the pair of back panels, the second reel configured to provide a mechanical advantage determined by a ratio of the circumference of the second reel to a circumference of a second spool around which the second lace is wound.

20. The method of claim 11 , further comprising adjusting the circumference of the orthopedic brace by coupling the lateral ends of the front panels to the lateral ends of the back panels at a desired length.

Assignments (12)
SECURITY INTEREST Recorded Jan 3, 2024
From: DJO, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 066186/0659 →
MERGER Recorded Nov 27, 2019
From: EXOS LLC
To: DJO, LLC
Reel/Frame 051126/0654 →
CHANGE OF NAME Recorded Nov 27, 2019
From: EXOS CORPORATION
To: EXOS LLC
Reel/Frame 051140/0058 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 27, 2019
From: JOSEPH, MARK; GAMBLE, KRISTIAN; ANKENY, COLLEEN
To: EXOS CORPORATION
Reel/Frame 051126/0583 →
RELEASE OF SECURITY INTEREST Recorded Mar 21, 2019
From: WELLS FARGO BANK, NATIONAL ASSOCIATION AS COLLATERAL AGENT
To: DJO, LLC; ENCORE MEDICAL, L.P.; EMPI, INC.
Reel/Frame 048665/0152 →
RELEASE OF SECURITY INTEREST Recorded Mar 14, 2019
From: THE BANK OF NEW YORK MELLON AS THIRD LIEN AGENT
To: DJO, LLC; ENCORE MEDICAL, L.P.; EMPI, INC.
Reel/Frame 048606/0860 →
RELEASE OF SECURITY INTEREST Recorded Mar 14, 2019
From: THE BANK OF NEW YORK MELLON AS SECOND LIEN AGENT
To: DJO, LLC; ENCORE MEDICAL, L.P.; EMPI, INC.
Reel/Frame 048598/0578 →
RELEASE OF SECURITY INTEREST Recorded Mar 14, 2019
From: MACQUARIE US TRADING LLC AS COLLATERAL AGENT
To: DJO, LLC; ENCORE MEDICAL, L.P.; EMPI, INC.
Reel/Frame 048604/0552 →
PATENT SECURITY AGREEMENT (ABL) Recorded Apr 23, 2018
From: DJO, LLC; EMPI, INC.; ENCORE MEDICAL, L.P.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 045995/0781 →
PATENT SECURITY AGREEMENT (TERM LOAN) Recorded Apr 23, 2018
From: DJO, LLC; EMPI, INC.; ENCORE MEDICAL, L.P.
To: MACQUARIE US TRADING LLC, AS COLLATERAL AGENT
Reel/Frame 045995/0822 →
SECOND LIEN PATENT SECURITY AGREEMENT Recorded Mar 30, 2018
From: DJO, LLC; EMPI, INC.; ENCORE MEDICAL, L.P.
To: THE BANK OF NEW YORK MELLON, AS COLLATERAL AGENT
Reel/Frame 045790/0761 →
THIRD LIEN PATENT SECURITY AGREEMENT Recorded Mar 30, 2018
From: DJO, LLC; EMPI, INC.; ENCORE MEDICAL, L.P.
To: THE BANK OF NEW YORK MELLON, AS COLLATERAL AGENT
Reel/Frame 046388/0531 →