IP Library Granted Patent US 10,367,232
Granted Patent B2
US 10,367,232 · App. 15/599,298 · Granted Jul 30, 2019

Localized superconcentrated electrolytes for stable cycling of electrochemical devices

Inventors: Ji-Guang Zhang (Richland, WA); Jianming Zheng (Richland, WA); Shuru Chen (Richland, WA)
Assignee: Battelle Memorial Institute
H01M10/0569H01M10/052H01M10/054H01M10/0568H01M12/08H01M2300/004Y02E60/128
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,367,232
App. No.
15/599,298
Granted
Jul 30, 2019
Kind
B2
Abstract

Embodiments of localized superconcentrated electrolytes (LSEs) for stable operation of electrochemical devices, such as rechargeable batteries, supercapacitors, and sensors, are disclosed. Electrochemical devices, such as rechargeable batteries, supercapacitors, and sensors, including the LSEs are also disclosed. The LSEs include an active salt, a solvent in which the active salt is soluble, and a diluent in which the active salt is insoluble or poorly soluble. In certain embodiments, such as when the solvent and diluent are immiscible, the LSE further includes a bridge solvent.

Claims (63)

1. An electrolyte, comprising:

an active salt comprising lithium bis(fluorosulfonyl)imide (LiFSI), lithium bis(trifluoromethylsulfonyl)imide (LiTFSI), sodium bis(fluorosulfonyl)imide (NaFSI), sodium bis(trifluoromethylsulfonyl)imide (NaTFSI), lithium bis(oxalato)borate (LiBOB), sodium bis(oxalato)borate (NaBOB), LiPF 6 , LiAsF 6 , LiN(SO 2 CF 3 ) 2 , LiN(SO 2 F) 2 , LiCF 3 SO 3 , LiClO 4 , lithium difluoro oxalato borate anion (LiDFOB), LiI, LiBr, LiCl, LiOH, LiNO 3 , LiSO 4 , or any combination thereof;

a solvent comprising dimethoxyethane (DME), dimethyl carbonate (DMC), 1,3-dioxolane (DOL), ethyl methyl carbonate (EMC), diethyl carbonate (DEC), dimethyl sulfoxide (DMSO), ethyl vinyl sulfone (EVS), tetramethylene sulfone (TMS), ethyl methyl sulfone (EMS), ethylene carbonate (EC), vinylene carbonate (VC), fluoroethylene carbonate (FEC), 4-vinyl-1,3-dioxolan-2-one, dimethyl sulfone, methyl butyrate, ethyl propionate, trimethyl phosphate, triethyl phosphate, gamma-butyrolactone, 4-methylene-1,3-dioxolan-2-one, methylene ethylene carbonate (MEC), 4,5-dimethylene-1,3-dioxolan-2-one, allyl ether, triallyl amine, triallyl cyanurate, triallyl isocyanurate, water, or any combination thereof, wherein the active salt is soluble in the solvent and a molar ratio of the active salt to the solvent is within a range of from 0.7 to 1.5; and

a diluent comprising 1,1,2,2-tetrafluoroethyl-2,2,2,3-tetrafluoropropyl ether (TTE), bis(2,2,2-trifluoroethyl) ether (BTFE), 1,1,2,2,-tetrafluoroethyl-2,2,2-trifluoroethyl ether (TFTFE), methoxynonafluorobutane (MOFB), ethoxynonafluorobutane (EOFB), or any combination thereof, wherein the active salt has a solubility in the diluent at least 10 times less than a solubility of the active salt in the solvent.

2. The electrolyte of claim 1 , wherein:

(i) the active salt has a molar concentration in the electrolyte within a range of from 0.5 M to 2 M;

(ii) the active salt has a molar concentration in the solvent of greater than 3 moles of active salt per liter of the solvent; or

(iii) both (i) and (ii).

3. The electrolyte of claim 2 , wherein the molar concentration of the active salt in the electrolyte is at least 20% less than a molar concentration of the active salt in the solvent in the absence of the diluent.

4. The electrolyte of claim 1 , wherein:

(i) a molar ratio of the active salt to the solvent is within a range of from 0.7-1.2;

(ii) a molar ratio of the solvent to the diluent is within a range of from 0.2 to 5; or

(iii) both (i) and (ii).

5. The electrolyte of claim 1 , wherein at least 90% of molecules of the solvent are associated with cations of the active salt.

6. The electrolyte of claim 1 , wherein fewer than 10% of molecules of the diluent are associated with cations of the active salt.

7. The electrolyte of claim 1 , wherein:

the active salt is (i) LiFSI, LiTFSI, or a combination thereof, or (ii) NaFSI, NaTFSI, or a combination thereof;

the solvent is DMC, DME, DOL, EMC, or a combination thereof; and

the active salt has a molar concentration in the electrolyte within a range of from 0.75 M to 1.5 M.

8. The electrolyte of claim 1 , wherein the solvent and the diluent are miscible.

9. The electrolyte of claim 1 , wherein the diluent is immiscible with the solvent, the electrolyte further comprising:

a bridge solvent having a different composition than the solvent and a different composition than the diluent, wherein the bridge solvent is miscible with the solvent and with the diluent.

10. The electrolyte of claim 9 , wherein the bridge solvent comprises acetonitrile, dimethyl carbonate, diethyl carbonate, propylene carbonate, dimethyl sulfoxide, 1,3-dioxolane, dimethoxyethane, diglyme (bis(2-methoxyethyl) ether), triglyme (triethylene glycol dimethyl ether), tetraglyme (tetraethylene glycol dimethyl ether), or any combination thereof.

11. The electrolyte of claim 9 , wherein the solvent comprises water.

12. The electrolyte of claim 11 , wherein the active salt is (i) LiFSI, LiTFSI, LiBOB, LiPF 6 , LiAsF 6 , LiN(SO 2 CF 3 ) 2 , LiN(SO 2 F) 2 , LiCF 3 SO 3 , LiClO 4 , LiDFOB, LiI, LiBr, LiCl, LiOH, LiNO 3 , LiSO 4 , or any combination thereof, or (ii) NaFSI, NaTFSI, NaBOB, or a combination thereof.

13. A battery, comprising:

an electrolyte according to claim 1 , wherein the active salt has a concentration in the electrolyte within a range of 0.75 to 2 M;

an anode; and

a cathode, wherein the battery has a coulombic efficiency 95%.

14. The battery of claim 13 , wherein:

the anode is lithium metal;

the active salt comprises LiFSI, LiTFSI, LiBOB, LiPF 6 , LiAsF 6 , LiN(SO 2 CF 3 ) 2 , LiN(SO 2 F) 2 , LiCF 3 SO 3 , LiClO 4 , LiDFOB, LiI, LiBr, LiCl, LiOH, LiNO 3 , LiSO 4 , or any combination thereof;

the solvent comprises DMC, DME, DOL, EVS, TMS, EMS, EC, VC, FEC, 4-methylene-1,3-dioxolan-2-one, dimethyl sulfone, ethyl methyl sulfone, methyl butyrate, ethyl propionate, trimethyl phosphate, gamma-butyrolactone, 4-methylene-1,3-dioxolan-2-one, MEC, 4,5-dimethylene-1,3-dioxolan-2-one, allyl ether, triallyl amine, triallyl cyanurate, triallyl isocyanurate, or any combination thereof;

the diluent comprises TTE, BTFE, TFTFE, MOFB, EOFB, or any combination thereof; and

the cathode is Li 1+w Ni x Mn y Co z O 2 (x+y+z+w=1, 0≤w≤0.25), LiNi x Mn y Co z O 2 (x+y+z=1), LiCoO 2 , LiNi 0.8 Co 0.15 Al 0.05 O 2 , LiNi 0.5 Mn 1.5 O 4 spinel, LiMn 2 O 4 , LiFePO 4 , Li 4−x M x Ti 5 O 12 (M=Mg, Al, Ba, Sr, or Ta; 0≤x≤1), MnO 2 , V 2 O 5 , V 6 O 13 , LiV 3 O 8 , LiM C1 x M C2 1−x PO 4 (M C1 or M C2 =Fe, Mn, Ni, Co, Cr, or Ti; 0≤x≤1), Li 3 V 2−x M 1 x (PO 4 ) 3 (M 1 =Cr, Co, Fe, Mg, Y, Ti, Nb, or Ce; 0≤x≤1), LiVPO 4 F, LiM C1 x M C2 1−x O 2 ((M C1 and M C2 independently are Fe, Mn, Ni, Co, Cr, Ti, Mg, or Al; 0≤x≤1), LiM C1 x M C2 y M C3 1−x−y O 2 ((M C1 , M C2 , and M C3 independently are Fe, Mn, Ni, Co, Cr, Ti, Mg, or Al; 0≤x≤1; 0≤y≤1), LiMn 2−y X y O 4 (X=Cr, Al, or Fe, 0≤y≤1), LiNi 0.5−y X y Mn 1.5 O 4 (X=Fe, Cr, Zn, Al, Mg, Ga, V, or Cu; 0≤y<0.5),

xLi 2 MnO 3 .(1−x)LiM C1 y M C2 z M C3 1−y−z O 2 (M C1 , M C2 , and M C3 independently are Mn, Ni, Co, Cr, Fe, or mixture thereof; x=0.3-0.5; y≤0.5; z≤0.5), Li 2 M 2 SiO 4 (M 2 =Mn, Fe, or Co), Li 2 M 2 SO 4 (M 2 =Mn, Fe, or Co), LiM 2 SO 4 F (M 2 =Fe, Mn, or Co), Li 2−x (Fe 1−y Mn y )P 2 O 7 (0≤y≤), Cr 3 O 8 , Cr 2 O 5 , a carbon/sulfur composite, or an air electrode.

15. The battery of claim 13 , wherein:

the anode is sodium metal;

the active salt comprises NaFSI, NaTFSI, or a combination thereof;

the solvent comprises DMC, DME, DOL, or any combination thereof;

the diluent comprises BTFE, TTE, TFTFE, MOFB, EOFB, or any combination thereof; and

the cathode is NaFePO 4 , Na 2 FePO 4 F, Na 2 FeP 2 O 7 , Na 3 V 2 (PO 4 ) 3 , Na 3 V 2 (PO 4 ) 2 F 3 , NaVPO 4 F, NaVPOPOF, Na 1.5 VOPO 4 F 0.5 , NaCo 2 O 4 , NaFeO 2 , Na x MO 2 where 0.4<x≤1, and M is a transition metal or a mixture of transition metals, Na 2/3 Ni 1/3 Mn 2/3 O 2 , Na 2/3 Fe 1/2 Mn 1/2 O 2 , Na 2/3 Ni 1/6 Co 1/6 Mn 2/3 O 2 , NaNi 1/3 Fe 1/3 Mn 1/3 O 2 , NaNi 1/3 Fe 1/3 CO 1/3 O 2 , NaNi 1/2 Mn 1/2 O 2 , a Prussian white analogue cathode, or a Prussian blue analogue cathode.

16. The battery of claim 13 , wherein the solvent and the diluent are immiscible, the electrolyte further comprising a bridge solvent having a different composition than the solvent and a different composition than the diluent, wherein the bridge solvent is miscible with the solvent and with the diluent.

17. The battery of claim 16 , wherein:

the active salt comprises LiFSI, LiTFSI, or a combination thereof;

the solvent is H 2 O;

the bridge solvent comprises AN, DMC, DEC, PC, DMSO, DOL, DME, diglyme, triglyme, tetraglyme, or any combination thereof;

the diluent comprises BTFE, TTE, TFTFE, MOFB, EOFB, or any combination thereof;

the anode is Mo 6 S 8 , TiO 2 , V 2 O 5 , Li 4 Mn 5 O 12 , Li 4 Ti 5 O 12 , a C/S composite, or a polyacrylonitrile-sulfur composite; and

the cathode is LiNi x Mn y Co z O 2 (x+y+z=1), LiFePO 4 , LiMnPO 4 , LiFe x Mn 1−x PO 4 , LiCoO 2 , LiNi 0.8 Co 0.15 Al 0.05 O 2 , LiNi 0.5 Mn 1.5 O 4 spinel, or LiMn 2 O 4 .

18. The battery of claim 16 , wherein:

the active salt comprises NaFSI, NaTFSI, or a combination thereof;

the solvent is H 2 O;

the bridge solvent comprises AN, DMC, DEC, PC, DMSO, DOL, DME, diglyme, triglyme, tetraglyme, or any combination thereof;

the diluent comprises BTFE, TTE, TFTFE, MOFB, EOFB, or any combination thereof;

the anode is NaTi 2 (PO 4 ) 3 ; TiS 2 , CuS, FeS 2 , NiCo 2 O 4 , Cu 2 Se, or Li 0.5 Na 0.5 Ti 2 (PO 4 ) 3 ; and the cathode is Na 4 Co 3 (PO 4 ) 2 P 2 O 7 , Na 4 Co 2.4 Mn 0.3 Ni 0.3 (PO 4 ) 2 P 2 O 7 , Na 7 V 4 (P 2 O 7 ) 4 PO 4 , NaFePO 4 , Na 2 FePO 4 F, Na 2 FeP 2 O 7 , Na 3 V 2 (PO 4 ) 3 , Na 3 V 2 (PO 4 ) 2 F 3 , NaVPO 4 F, NaVPOPOF, Na 1.5 VOPO 4 F 0.5 , Na 2 Fe 2 (SO 4 ) 3 , NaFeO 2 , and Na x MO 2 where 0.4<x≤1, and M is a transition metal or a mixture of transition metals (e.g., NaCrO 2 , NaCoO 2 , Na x CoO 2 (0.4≤x≤0.9), Na 2/3 [Ni 1/3 Mn 1/2 Ti 1/3 ]O 2 , Na 2/3 Ni 1/3 Mn 2/3 O 2 , Na 2/3 Fe 1/2 Mn 1/2 O 2 , Na 2/3 Ni 1/6 Co 1/6 Mn 2/3 O 2 , NaNi 1/3 Fe 1/3 Mn 1/3 O 2 , NaNi 1/3 Fe 1/3 Co 1/3 O 2 , NaNi 1/2 Mn 1/2 O 2 , a Prussian white analogue cathode, or a Prussian blue analogue cathode.

19. The electrolyte of claim 1 , wherein:

the solvent is DME, DOL, or a combination thereof; and

the diluent is TTE, BTFE, or a combination thereof.

20. The electrolyte of claim 7 , wherein:

the solvent is DME, DOL, or a combination thereof; and

the diluent is TTE, BTFE, or a combination thereof.

21. The electrolyte of claim 20 , wherein the solvent is DME.

Assignments (3)
CONFIRMATORY LICENSE Recorded Jan 11, 2018
From: BATTELLE MEMORIAL INSTITUTE, PACIFIC NORTHWEST DIVISION
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 044591/0676 →
CONFIRMATION OF ASSIGNMENT AND ASSIGNMENT Recorded Jun 15, 2017
From: ZHANG, JI-GUANG; ZHENG, JIANMING; CHEN, SHURU
To: BATTELLE MEMORIAL INSTITUTE
Reel/Frame 042822/0824 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 14, 2017
From: ZHANG, JI-GUANG; ZHENG, JIANMING; CHEN, SHURU
To: BATTELLE MEMORIAL INSTITUTE
Reel/Frame 042703/0735 →
Continuity (2)
Provisional Application 62466267 · Mar 2, 2017
Related Publication 20180254524A1 · Sep 6, 2018
Cited By (2)
US 12,603,324 US 12,640,399