IP Library Granted Patent US 10,259,563
Granted Patent B2
US 10,259,563 · App. 15/599,986 · Granted Apr 16, 2019

Combined fan and motor

Inventor: Geoffrey Alan Long (Montara, CA)
Assignee: Kitty Hawk Corporation
B64C11/18B64C3/26B64C27/28B64D35/06B64C11/16B64C27/22B64C29/0075B64C2027/7277B64C2027/8254B64D35/04
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Quick Facts
Patent No.
US 10,259,563
App. No.
15/599,986
Granted
Apr 16, 2019
Kind
B2
Abstract

A lift fan includes a stator which is configured to output a magnetic field. The lift fan also includes a first housing which in turn includes a blade, a second housing, and a magnet array. The magnet array is coupled to either the first housing or the second housing and the housing, which is coupled to the magnet array, rotates in response to the magnet array responding magnetically to the magnetic field output by the stator.

Claims (70)

1. A lift fan, comprising:

a stator which is configured to output a magnetic field;

a first housing which includes a curved surface, a flat surface, and an unshielded blade which extends radially outwards;

a second housing which includes a curved surface and a flat surface, wherein the first housing and the second housing are incorporated into the lift fan such that the flat surface of the second housing faces the flat surface of the first housing and the curved surface of the first housing and the curved surface of the second housing are both exposed, wherein the first housing and the second housing are connected at a plurality of points to stabilize the lift fan during operation; and

a magnet array, wherein:

the magnet array is coupled to at least one of the first housing or the second housing; and

the at least one of the first housing or the second housing which is coupled to the magnet array rotates in response to the magnet array responding magnetically to the magnetic field output by the stator.

2. The lift fan of claim 1 , wherein:

the first housing is an upper housing and the second housing is a lower housing; and

the upper housing includes a first blade and a second blade.

3. The lift fan of claim 1 , wherein:

the first housing is an upper housing and the second housing is a lower housing;

the magnet array is an upper magnet array which is coupled to the upper housing; and

the lift fan further includes a lower magnet array which is coupled to the lower housing and the lower housing rotates in response to the lower magnet array responding magnetically to the magnetic field output by the stator.

4. The lift fan of claim 1 , wherein the magnet array includes an embedded magnet array.

5. The lift fan of claim 1 , wherein the magnet array includes a surface-mounted magnet array.

6. The lift fan of claim 1 , wherein:

the magnet array includes a surface-mounted magnet array; and

the lift fan further includes a magnet carrier which is used to couple the surface-mounted magnet array to either the first housing or the second housing.

7. The lift fan of claim 1 , wherein:

the magnet array includes a surface-mounted magnet array;

the lift fan further includes a magnet carrier which is used to couple the surface-mounted magnet array to either the first housing or the second housing; and

the magnet carrier includes an impeller.

8. The lift fan of claim 1 , wherein the magnet array is coated with a substance which reduces the friction of the magnet array.

9. The lift fan of claim 1 , wherein:

the magnet array is coated with a substance which reduces the friction of the magnet array; and

the substance includes polytetrafluoroethylene (PTFE).

10. The lift fan of claim 1 , wherein:

the first housing is an upper housing and the second housing is a lower housing;

the upper housing includes a first blade and a second blade; and

the lift fan is able to stop in a fixed position with the upper housing oriented such that the first blade is pointing forwards and the second blade pointing backwards, while an aircraft in which the lift fan is provided is flying forwards.

11. The lift fan of claim 1 , wherein:

the first housing is an upper housing and the second housing is a lower housing;

the upper housing includes a first blade and a second blade;

the lift fan is able to stop in a fixed position with the upper housing oriented such that the first blade is pointing forwards and the second blade pointing backwards, while an aircraft in which the lift fan is provided is flying forwards; and

the lift fan further includes a lock, wherein the upper housing is oriented such that the first blade is pointing forwards and the second blade pointing backwards when the lock is in a locked state.

12. The lift fan of claim 1 , wherein:

the first housing is an upper housing and the second housing is a lower housing;

the upper housing includes a first blade and a second blade;

the lift fan is able to stop in a fixed position with the upper housing oriented such that the first blade is pointing forwards and the second blade pointing backwards, while an aircraft in which the lift fan is provided is flying forwards; and

the lift fan further includes a magnetic lock, wherein the upper housing is oriented such that the first blade is pointing forwards and the second blade pointing backwards when the magnetic lock is in a locked state.

13. The lift fan of claim 1 , further comprising a magnetic lock, wherein the lock includes an arm and the lock is adapted to engage in response to an amount of gravity pulling down on the arm exceeding the amount of centrifugal force pushing the arm upwards or outwards.

14. A method, comprising:

outputting a magnetic field using a stator, wherein the stator is included in a lift fan which further includes:

a first housing which includes a curved surface, a flat surface, and an unshielded blade which extends radially outwards;

a second housing which includes a curved surface and a flat surface, wherein the first housing and the second housing are incorporated into the lift fan such that the flat surface of the second housing faces the flat surface of the first housing and the curved surface of the first housing and the curved surface of the second housing are both exposed, wherein the first housing and the second housing are connected at a plurality of points to stabilize the lift fan during operation; and

a magnet array, wherein the magnet array is coupled to the first housing or the second housing; and

rotating the at least one of the first housing or the second housing which is coupled to the magnet array in response to the magnet array responding magnetically to the magnetic field output by the stator.

15. The method of claim 14 , wherein:

the first housing is an upper housing and the second housing is a lower housing;

the magnet array is an upper magnet array which is coupled to the upper housing; and

the lift fan further includes a lower magnet array which is coupled to the lower housing and the lower housing rotates in response to the lower magnet array responding magnetically to the magnetic field output by the stator.

16. The method of claim 14 , wherein:

the magnet array includes a surface-mounted magnet array;

the lift fan further includes a magnet carrier which is used to couple the surface-mounted magnet array to either the first housing or the second housing; and

the magnet carrier includes an impeller.

17. The method of claim 14 , wherein:

the first housing is an upper housing and the second housing is a lower housing;

the upper housing includes a first blade and a second blade; and

the lift fan is able to stop in a fixed position with the upper housing oriented such that the first blade is pointing forwards and the second blade pointing backwards, while an aircraft in which the lift fan is provided is flying forwards.

18. The method of claim 14 , wherein:

the first housing is an upper housing and the second housing is a lower housing;

the upper housing includes a first blade and a second blade;

the lift fan is able to stop in a fixed position with the upper housing oriented such that the first blade is pointing forwards and the second blade pointing backwards, while an aircraft in which the lift fan is provided is flying forwards; and

the lift fan further includes a lock, wherein the upper housing is oriented such that the first blade is pointing forwards and the second blade pointing backwards when the lock is in a locked state.

19. The method of claim 14 , wherein:

the first housing is an upper housing and the second housing is a lower housing;

the upper housing includes a first blade and a second blade;

the lift fan is able to stop in a fixed position with the upper housing oriented such that the first blade is pointing forwards and the second blade pointing backwards, while an aircraft in which the lift fan is provided is flying forwards; and

the lift fan further includes a magnetic lock, wherein the upper housing is oriented such that the first blade is pointing forwards and the second blade pointing backwards when the magnetic lock is in a locked state.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded May 22, 2023
From: ONE AERO, LLC
To: KITTY HAWK CORPORATION
Reel/Frame 063713/0367 →
CHANGE OF NAME Recorded Dec 17, 2019
From: CORA AERO LLC
To: WISK AERO LLC
Reel/Frame 051328/0757 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2019
From: KITTY HAWK CORPORATION
To: CORA AERO LLC
Reel/Frame 050374/0303 →
RELEASE OF SECURITY INTEREST IN SPECIFIED INTELLECTUAL PROPERTY Recorded Jun 28, 2019
From: ONE AERO, LLC
To: KITTY HAWK CORPORATION
Reel/Frame 049627/0207 →
SECURITY INTEREST Recorded Dec 7, 2018
From: KITTY HAWK CORPORATION
To: ONE AERO, LLC
Reel/Frame 047739/0947 →
SECURITY INTEREST Recorded Oct 25, 2018
From: KITTY HAWK CORPORATION
To: ONE AERO, LLC
Reel/Frame 047308/0927 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 29, 2017
From: LONG, GEOFFREY ALAN
To: KITTY HAWK CORPORATION
Reel/Frame 042869/0450 →
Continuity (1)
Related Publication 20180334241A1 · Nov 22, 2018