IP Library Granted Patent US 10,316,924
Granted Patent B2
US 10,316,924 · App. 15/600,755 · Granted Jun 11, 2019

Front bicycle suspension assembly with inertia valve

Inventor: Robert C. Fox (Scotts Valley, CA)
Assignee: Fox Factory, Inc.
F16F9/504B62K25/04B62K25/08B62K25/286F16F9/064F16F9/34B62K2025/048Y10T29/494
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Quick Facts
Patent No.
US 10,316,924
App. No.
15/600,755
Granted
Jun 11, 2019
Kind
B2
Abstract

A front bicycle suspension assembly having an inertia valve is described. The front bicycle suspension assembly may include at least upper and lower telescoping tubes and include a damping tube containing an inertia valve. The inertia valve may include an inertia mass movable along the outer surface of a valve shaft as the inertia valve moves between first and second positions.

Claims (46)

1. A shock absorber, comprising:

a first fluid chamber;

a second fluid chamber;

a fluid circuit connecting said first fluid chamber and said second fluid chamber;

an inertia valve assembly, said inertia valve assembly comprising:

an inertia mass having an annular shape, said inertia mass surrounding a flow tube having an aperture there through wherein the inertia mass is moveable between a first position and a second position such that the inertia mass covers the aperture in the first position and uncovers the aperture in the second position, said inertia valve permitting a first rate of fluid flow through said fluid circuit in said first position of said inertia mass and said inertia valve permitting a second rate of fluid flow through said fluid circuit in said second position of said inertia mass, said second rate of fluid flow being non-equal to said first rate, said inertia mass further comprising:

a body portion which defines an annular cavity, said body portion formed of a first material; and

a second material disposed within said annular cavity, said second material having a density greater than a density of said first material; and

a base having a cavity formed therein, said cavity having a bottom surface, and said cavity defining a pocket which is shaped to receive at least a lower portion of said inertia mass, and wherein said inertia mass is in said second position when said at least a lower portion of said inertia mass is disposed within said pocket.

2. A shock absorber, comprising:

a first fluid chamber;

a second fluid chamber;

a fluid circuit connecting said first fluid chamber and said second fluid chamber;

an inertia valve assembly, said inertia valve assembly comprising:

an inertia mass having an annular shape, said inertia mass surrounding a flow tube having an aperture there through wherein the inertia mass is moveable between a first position and a second position such that the inertia mass covers the aperture in the first position and uncovers the aperture in the second position, said inertia valve permitting a first rate of fluid flow through said fluid circuit in said first position of said inertia mass and said inertia valve permitting a second rate of fluid flow through said fluid circuit in said second position of said inertia mass, said second rate of fluid flow being non-equal to said first rate, said inertia mass further comprising:

a body portion which defines an annular cavity, said body portion formed of a first material; and

a second material disposed within said annular cavity, said second material having a density greater than a density of said first material; and

a refill valve assembly configured to at least partially control a flow of fluid between said first fluid chamber and a pocket, wherein said refill valve assembly is configured to restrict fluid flow from said first fluid chamber to said pocket at a first level, and said refill valve assembly is configured to permit fluid flow from said pocket to said first fluid chamber at a second level, such that said fluid flow from said first fluid chamber to said pocket occurs at a rate which is lower than a rate at which said fluid flow from said pocket to said first fluid chamber occurs; and

a base having a cavity formed therein, said cavity having a bottom surface, and said cavity defining said pocket which is shaped to receive at least a lower portion of said inertia mass.

3. A shock absorber, comprising:

a first fluid chamber;

a second fluid chamber;

a fluid circuit connecting said first fluid chamber and said second fluid chamber;

an inertia valve assembly, said inertia valve assembly comprising:

an inertia mass having an annular shape, said inertia mass surrounding a flow tube having an aperture there through wherein the inertia mass is moveable between a first position and a second position such that the inertia mass covers the aperture in the first position and uncovers the aperture in the second position, said inertia valve permitting a first rate of fluid flow through said fluid circuit in said first position of said inertia mass and said inertia valve permitting a second rate of fluid flow through said fluid circuit in said second position of said inertia mass, said second rate of fluid flow being non-equal to said first rate, said inertia mass further comprising:

a body portion which defines an annular cavity, said body portion formed of a first material; and

a second material disposed within said annular cavity, said second material having a density greater than a density of said first material; and

a refill valve assembly configured to at least partially control a flow of fluid between said first fluid chamber and a pocket, wherein said refill valve assembly restricts a rate at which inertia mass is able to move out of said pocket; and

a base having a cavity formed therein, said cavity having a bottom surface, and said cavity defining a pocket which is shaped to receive at least a lower portion of said inertia mass.

4. A shock absorber, comprising:

a first fluid chamber;

a second fluid chamber;

a fluid circuit connecting said first fluid chamber and said second fluid chamber;

an inertia valve assembly, said inertia valve assembly comprising:

an inertia mass having an annular shape, said inertia mass surrounding a flow tube having an aperture there through wherein the inertia mass is moveable between a first position and a second position such that the inertia mass covers the aperture in the first position and uncovers the aperture in the second position, said inertia valve permitting a first rate of fluid flow through said fluid circuit in said first position of said inertia mass and said inertia valve permitting a second rate of fluid flow through said fluid circuit in said second position of said inertia mass, said second rate of fluid flow being non-equal to said first rate, said inertia mass further comprising:

a body portion which defines an annular cavity, said body portion formed of a first material; and

a second material disposed within said annular cavity, said second material having a density greater than a density of said first material; and

an end cap, said end cap closing an end of a tube which defines said first fluid chamber and said second fluid chamber, said end cap having a cavity formed therein, said cavity having a bottom surface, and said cavity defining a pocket which is shaped to receive at least a lower portion of said inertia mass.

5. The shock absorber of claim 4 wherein said first material is a non-tungsten material.

6. The shock absorber of claim 4 wherein said second material is tungsten.

7. The shock absorber of claim 4 wherein said inertia mass is in said second position when at least a lower portion of said inertia mass is disposed within said pocket.

8. The shock absorber of claim 4 wherein said inertia valve assembly further comprises:

a refill valve assembly configured to at least partially control a flow of fluid between said first fluid chamber and said pocket.

9. The shock absorber of claim 8 wherein said refill valve assembly is configured to restrict fluid flow from said first fluid chamber to said pocket at a first level, and said refill valve assembly is configured to permit fluid flow from said pocket to said first fluid chamber at a second level, such that said fluid flow from said first fluid chamber to said pocket occurs at a rate which is lower than a rate at which said fluid flow from said pocket to said first fluid chamber occurs.

10. The shock absorber of claim 8 wherein said refill valve assembly restricts a rate at which inertia mass is able to move out of said pocket.

11. The shock absorber of claim 8 wherein said refill valve assembly extends a reduced-damping mode of said shock absorber by delaying closing of said inertia valve assembly.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Apr 13, 2022
From: BANK OF AMERICA, N.A.
To: FOX FACTORY, INC.
Reel/Frame 059704/0224 →
SECURITY INTEREST Recorded Apr 5, 2022
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 059616/0435 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2020
From: FOX, ROBERT C.
To: FOX FACTORY, INC.
Reel/Frame 054328/0816 →
PATENT SECURITY AGREEMENT Recorded Jun 5, 2019
From: FOX FACTORY, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 049388/0585 →
Continuity (14)
Continuation 14294113 · Jun 2, 2014
Continuation 13663019 · Oct 29, 2012
Continuation 12848736 · Aug 2, 2010
Continuation 11750901 · May 18, 2007
Continuation 11259629 · Oct 26, 2005
Continuation 10778882 · Feb 13, 2004
Continuation In Part 10378091 · Feb 28, 2003
Continuation In Part 10042767 · Jan 9, 2002
Continuation In Part 10043079 · Jan 9, 2002
Provisional Application 60451318 · Feb 28, 2003
Provisional Application 60451303 · Feb 28, 2003
Provisional Application 60329042 · Oct 12, 2001
Provisional Application 60316442 · Aug 30, 2001
Related Publication 20170261063A1 · Sep 14, 2017