IP Library Granted Patent US 10,957,722
Granted Patent B2
US 10,957,722 · App. 15/603,406 · Granted Mar 23, 2021

Method of manufacturing flexible device using multidirectional oblique irradiation of an interface between a support substrate and a flexible substrate

Inventors: Tomoatsu Kinoshita (Tokyo, JP); Takashige Fujimori (Tokyo, JP); Yuichi Kato (Tokyo, JP)
Assignee: JOLED INC.
H01L27/1262B23K26/0604B23K26/0676B23K26/082B23K26/127B23K26/1224B23K26/53H01L27/3244H01L51/0097B23K2101/40B23K2103/172B23K2103/54B23K2103/56H01L2227/323H01L2251/5338
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,957,722
App. No.
15/603,406
Granted
Mar 23, 2021
Kind
B2
Abstract

A method of manufacturing a flexible device includes joining a first surface of a support substrate to a back surface of a flexible substrate, the first surface being opposite to a second surface of the support substrate; forming an element layer on a front surface of the flexible substrate; and performing multidirectional oblique irradiation of an interface and its vicinity between the support substrate and the flexible substrate with laser light from the second surface of the support substrate to detach the support substrate from the flexible substrate.

Claims (33)

1. A method of manufacturing a flexible device, comprising:

joining a first surface of a support substrate to a back surface of a flexible substrate, the first surface being opposite to a second surface of the support substrate;

forming an element layer on a front surface of the flexible substrate; and

performing multidirectional oblique irradiation of an interface and its vicinity between the support substrate and the flexible substrate with laser light from the second surface of the support substrate to detach the support substrate from the flexible substrate, wherein the multidirectional oblique irradiation comprises:

performing the oblique irradiation;

rotating the support substrate about an axis parallel to a plane of the back surface of the flexible substrate; and

performing the oblique irradiation again after the rotating of the support substrate.

2. The method of manufacturing the flexible device according to claim 1 , wherein the multidirectional oblique irradiation of the interface and its vicinity is performed at single irradiation with the laser light.

3. The method of manufacturing the flexible device according to claim 2 , wherein the multidirectional oblique irradiation performed at single irradiation with the laser light comprises causing a beam splitter to split an optical path of the laser light emitted from a laser light source into a plurality of optical paths.

4. The method of manufacturing the flexible device according to claim 1 , wherein the multidirectional oblique irradiation of the interface and its vicinity is performed at multiple irradiation with the laser light.

5. The method of manufacturing the flexible device according to claim 4 , wherein

an irradiation angle of the laser light with which the oblique irradiation is performed is fixed.

6. The method of manufacturing the flexible device according to claim 1 , wherein the multidirectional oblique irradiation of the interface and its vicinity is performed using one or more of laser light sources.

7. The method of manufacturing the flexible device according to claim 1 , wherein the multidirectional oblique irradiation with the laser light is performed by sequentially moving a linear region irradiated with the laser light in a direction within a plane near the interface.

8. The method of manufacturing the flexible device according to claim 1 , wherein an irradiation angle of the laser light at which the oblique irradiation is performed is adjustable.

9. A method of manufacturing a flexible device, comprising:

joining a back surface of a flexible substrate to a first surface of a support substrate;

forming an element layer on a front surface of the flexible substrate;

bringing a second surface of the support substrate into contact with a flowable member, the second surface being opposite to the first surface; and

performing irradiation with laser light from the second surface of the support substrate to detach the support substrate from the flexible substrate.

10. The method of manufacturing the flexible device according to claim 9 , wherein

the second surface of the support substrate is provided with a recess, and

the irradiation with the laser light is performed after filling of the recess with the flowable member.

11. The method of manufacturing the flexible device according to claim 10 , wherein the flowable member has a refractive index that is greater than a refractive index of air but is equal to or smaller than a refractive index of a constituent material for the support substrate.

12. The method of manufacturing the flexible device according to claim 9 , wherein the flowable member has a refractive index that is equal to or substantially equal to a refractive index of a constituent material for the support substrate.

13. The method of manufacturing the flexible device according to claim 9 , wherein the irradiation with the laser light is performed from the second surface of the support substrate, with the second surface of the support substrate being in contact with the flowable member.

14. A method of manufacturing a flexible device, comprising:

joining a back surface of a flexible substrate to a first surface of a support substrate;

forming an element layer on a front surface of the flexible substrate;

subjecting a second surface of the support substrate to a surface treatment, the second surface being opposite to the first surface, wherein the surface treatment comprises performing an etching treatment using an abrasive; and

performing irradiation with laser light, after the surface treatment, from the second surface of the support substrate to detach the support substrate from the flexible substrate.

15. The method of manufacturing the flexible device according to claim 14 , wherein the subjecting of the second surface of the support substrate to the surface treatment forms the second surface of the support substrate into a uniform treated surface.

16. The method of manufacturing the flexible device according to claim 15 , wherein the treated surface of the support substrate has uniform roughness.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2025
From: JDI DESIGN AND DEVELOPMENT G.K.
To: MAGNOLIA BLUE CORPORATION
Reel/Frame 072039/0656 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 31, 2024
From: JOLED, INC.
To: JDI DESIGN AND DEVELOPMENT G.K.
Reel/Frame 066382/0619 →
CORRECTION BY AFFIDAVIT FILED AGAINST REEL/FRAME 063396/0671 Recorded Jun 12, 2023
From: JOLED, INC.
To: JOLED, INC.
Reel/Frame 064067/0723 →
SECURITY INTEREST Recorded Apr 20, 2023
From: JOLED, INC.
To: INCJ, LTD.
Reel/Frame 063396/0671 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 24, 2017
From: KINOSHITA, TOMOATSU; FUJIMORI, TAKASHIGE; KATO, YUICHI
To: JOLED INC.
Reel/Frame 042484/0445 →
Priority Claims (2)
JP JP2016-105262 · May 26, 2016 · national
JP JP2016-231491 · Nov 29, 2016 · national
Continuity (1)
Related Publication 20170345849A1 · Nov 30, 2017