IP Library Granted Patent US 10,227,893
Granted Patent B2
US 10,227,893 · App. 15/606,494 · Granted Mar 12, 2019

Flexible support structure for a geared architecture gas turbine engine

Inventors: Michael E. McCune (Colchester, CT); Jason Husband (South Glastonbury, CT)
Assignee: UNITED TECHNOLOGIES CORPORATION
F01D25/164F01D5/06F01D9/02F01D15/12F01D25/28F02C7/32F02C7/36F02K3/06F04D19/02F04D25/045F04D29/053F04D29/056F04D29/325F05D2220/32F05D2240/60F05D2260/40311F05D2260/96Y02T50/671Y10T29/49321
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Quick Facts
Patent No.
US 10,227,893
App. No.
15/606,494
Granted
Mar 12, 2019
Kind
B2
Abstract

A gas turbine engine according to an example of the present disclosure includes, among other things, a fan shaft driving a fan having fan blades. A fan shaft support supports the fan shaft and defines a support transverse stiffness. A gear system is connected to the fan shaft and includes a gear mesh defining a gear mesh transverse stiffness and a reduction ratio greater than 2.3. A gear system input is connected to the gear system and defines a gear system input lateral stiffness. A flexible support supports the gear system and defines a flexible support transverse stiffness. The gear system input lateral stiffness is less than 5% of the gear mesh lateral stiffness and the flexible support transverse stiffness is less than 20% of the fan shaft support transverse stiffness.

Claims (61)

1. A gas turbine engine, comprising:

a fan shaft driving a fan having fan blades;

a fan shaft support that supports said fan shaft defining a fan shaft support transverse stiffness;

a gear system connected to said fan shaft, said gear system includes a gear mesh defining a gear mesh lateral stiffness and a gear mesh transverse stiffness;

a gear system input connected to said gear system, said gear system input defines a gear system input lateral stiffness;

a flexible support supporting said gear system and defining a flexible support transverse stiffness; and

wherein said gear system input lateral stiffness is less than 5% of said gear mesh lateral stiffness.

2. The gas turbine engine of claim 1 , wherein said gear system input defines a gear system input transverse stiffness, and said gear system input transverse stiffness is less than 5% of said gear mesh transverse stiffness.

3. The gas turbine engine of claim 2 , wherein said gear system input transverse stiffness is less than 20% of said fan shaft support transverse stiffness.

4. The gas turbine engine of claim 3 , wherein said gear system input transverse stiffness is less than 11% of said fan shaft support transverse stiffness.

5. The gas turbine engine of claim 1 , further comprising a low fan pressure ratio of less than about 1.45 and said low fan pressure ratio measured across the fan blades alone, and wherein said gear system includes a reduction ratio greater than 2.3.

6. The gas turbine engine of claim 5 , further comprising a two stage high pressure turbine and a low pressure turbine with an inlet, an outlet, and a low pressure turbine pressure ratio greater than about 5:1, wherein said low pressure turbine pressure ratio is a ratio of a pressure measured prior to said inlet as related to a pressure at said outlet prior to any exhaust nozzle.

7. The gas turbine engine of claim 6 , wherein said gear system input defines a gear system input transverse stiffness and said gear system input transverse stiffness is less than 5% of said gear mesh transverse stiffness, and said flexible support transverse stiffness is less than 20% of said fan shaft support transverse stiffness.

8. The gas turbine engine of claim 7 , further comprising a low corrected fan tip speed less than about 1150 ft/second, wherein said low corrected fan tip speed is an actual fan tip speed at an ambient temperature divided by [(T ram ° R)/(518.7° R)] 0.5 , where T represents said ambient temperature in degrees Rankine.

9. A gas turbine engine, comprising:

a fan shaft driving a fan having fan blades;

a fan shaft support that supports said fan shaft;

a gear system connected to said fan shaft, said gear system includes a gear mesh defining a gear mesh lateral stiffness and a gear mesh transverse stiffness;

a flexible support supporting said gear system and defining a flexible support lateral stiffness and a flexible support transverse stiffness; and

wherein at least one of said flexible support lateral stiffness and said flexible support transverse stiffness is less than 8% of a respective one of said gear mesh lateral stiffness and said gear mesh transverse stiffness.

10. The gas turbine engine of claim 9 , further comprising a low fan pressure ratio of less than about 1.45, said low fan pressure ratio measured across the fan blades alone, and wherein said gear system includes a reduction ratio greater than 2.3.

11. The gas turbine engine of claim 10 , further comprising a low pressure turbine with an inlet, an outlet, and a low pressure turbine pressure ratio greater than about 5:1, wherein said low pressure turbine pressure ratio is a ratio of a pressure measured prior to said inlet as related to a pressure at said outlet prior to any exhaust nozzle.

12. The gas turbine engine of claim 11 , further comprising a low corrected fan tip speed less than about 1150 ft/second, wherein said low corrected fan tip speed is an actual fan tip speed at an ambient temperature divided by [(T ram ° R)/(518.7° R)] 0.5 , where T represents said ambient temperature in degrees Rankine.

13. The gas turbine engine of claim 11 , further comprising a bypass ratio greater than ten (10).

14. The gas turbine engine of claim 9 , further comprising a low pressure turbine with an inlet, an outlet, and a low pressure turbine pressure ratio greater than about 5:1, wherein said low pressure turbine pressure ratio is a ratio of a pressure measured prior to said inlet as related to a pressure at said outlet prior to any exhaust nozzle, and wherein said gear system includes a reduction ratio greater than 2.3.

15. The gas turbine engine of claim 9 , further comprising a low corrected fan tip speed less than about 1150 ft/second, wherein said low corrected fan tip speed is an actual fan tip speed at an ambient temperature divided by [(T ram ° R)/(518.7° R)] 0.5 , where T represents said ambient temperature in degrees Rankine.

16. The gas turbine engine of claim 9 , further comprising a ring gear defining a ring gear transverse stiffness and said ring gear transverse stiffness is less than 20% of said gear mesh transverse stiffness.

17. The gas turbine engine of claim 16 , wherein both said flexible support lateral stiffness and said flexible support transverse stiffness are less than 8% of a respective one of said gear mesh lateral stiffness and said gear mesh transverse stiffness.

18. The gas turbine engine of claim 17 , further comprising a low fan pressure ratio of less than about 1.45, said low fan pressure ratio measured across the fan blades alone, and wherein said gear system includes a reduction ratio greater than 2.3.

19. The gas turbine engine of claim 18 , wherein said fan shaft support defines a fan shaft support lateral stiffness and said flexible support lateral stiffness is less than 11% of said fan shaft support lateral stiffness.

20. The gas turbine engine of claim 19 , wherein said flexible support defines a flexible support transverse stiffness and said fan shaft support defines a fan shaft support transverse stiffness and said flexible support transverse stiffness is less than 20% of said fan shaft support transverse stiffness.

21. The gas turbine engine of claim 20 , wherein said flexible support lateral stiffness is less than 11% of said fan shaft support lateral stiffness and said flexible support transverse stiffness is less than 11% of said fan shaft support transverse stiffness.

22. The gas turbine engine of claim 20 , further comprising a gear system input to said gear system, said gear system input defines a gear system input lateral stiffness, wherein said gear system input lateral stiffness is less than 20% of said fan shaft support lateral stiffness.

23. The gas turbine engine of claim 22 , wherein said gear system input defines a gear system input transverse stiffness and said gear system input transverse stiffness is less than 20% of said fan shaft support transverse stiffness.

24. The gas turbine engine of claim 23 , wherein said gear system input lateral stiffness is less than 11% of said fan shaft support lateral stiffness.

25. The gas turbine engine of claim 24 , wherein said gear system input transverse stiffness is less than 11% of said fan shaft support transverse stiffness.

26. The gas turbine engine of claim 23 , wherein said gear system input lateral stiffness is less than 5% of said gear mesh lateral stiffness.

27. The gas turbine engine of claim 20 , further comprising a gear system input to said gear system defining a gear system input lateral stiffness, wherein said gear system input lateral stiffness is less than 5% of said gear mesh lateral stiffness.

28. The gas turbine engine of claim 27 , wherein said gear system input defines a gear system input transverse stiffness and said gear system input transverse stiffness is less than 5% of said gear mesh transverse stiffness and said gear system input both transfers torque and facilitates segregation of vibrations.

29. The gas turbine engine of claim 20 , further comprising a low pressure turbine with an inlet, an outlet, and a low pressure turbine pressure ratio greater than about 5:1, wherein said low pressure turbine pressure ratio is a ratio of a pressure measured prior to said inlet as related to a pressure at said outlet prior to any exhaust nozzle and a low fan pressure ratio of less than about 1.45 with said low fan pressure ratio measured across the fan blades alone.

30. The gas turbine engine of claim 29 , further comprising a low corrected fan tip speed less than about 1150 ft/second, wherein said low corrected fan tip speed is an actual fan tip speed at an ambient temperature divided by [(T ram ° R)/(518.7° R)] 0.5 , where T represents said ambient temperature in degrees Rankine.

31. The gas turbine engine of claim 9 wherein said flexible support transverse stiffness is less than 8% of said gear mesh transverse stiffness.

32. The gas turbine engine of claim 31 , further comprising a bypass ratio greater than ten (10) and said gear system includes a reduction ratio greater than 2.3.

33. The gas turbine engine of claim 32 , further comprising a low pressure turbine with an inlet, an outlet, and a low pressure turbine pressure ratio greater than 5:1, wherein said low pressure turbine pressure ratio is a ratio of a pressure measured prior to said inlet as related to a pressure at said outlet prior to any exhaust nozzle.

34. The gas turbine engine of claim 33 , further comprising a two stage high pressure turbine.

35. The gas turbine engine of claim 34 , wherein said flexible support is mounted to an engine static structure.

36. The gas turbine engine of claim 32 , further comprising a low corrected fan tip speed less than about 1150 ft/second, wherein said low corrected fan tip speed is an actual fan tip speed at an ambient temperature divided by [(Tram ° R)/(518.7 ° R)]0.5, where T represents said ambient temperature in degrees Rankine.

37. The gas turbine engine of claim 32 , further comprising a gear system input to said gear system defining a gear system input transverse stiffness and said fan shaft support defining a fan shaft support transverse stiffness, wherein said gear system input transverse stiffness is less than 20% of said fan shaft support transverse stiffness.

38. The gas turbine engine of claim 37 , wherein said flexible support is mounted to an engine static structure.

39. The gas turbine engine of claim 38 , further comprising a mid-turbine frame including at least one airfoil extending into a flow path, and wherein said fan shaft support is a K-frame bearing support.

40. The gas turbine engine of claim 37 , wherein said gear mesh defines a gear mesh lateral stiffness and said gear system input defines a gear system input lateral stiffness and said gear system input lateral stiffness is less than 5% of said gear mesh lateral stiffness.

41. The gas turbine engine of claim 40 , wherein said fan shaft support defines a fan shaft support lateral stiffness and said gear system input lateral stiffness is less than 11% of said fan shaft support lateral stiffness.

42. The gas turbine engine of claim 37 , further comprising a two stage high pressure turbine and a low fan pressure ratio of less than 1.45 and said low fan pressure ratio is measured across the fan blades alone.

43. The gas turbine engine of claim 42 , further comprising a low pressure turbine with an inlet, an outlet, and a low pressure turbine pressure ratio greater than 5:1, wherein said low pressure turbine pressure ratio is a ratio of a pressure measured prior to said inlet as related to a pressure at said outlet prior to any exhaust nozzle.

44. The gas turbine engine of claim 43 , wherein said gear system input transverse stiffness is less than 11% of said fan shaft support transverse stiffness.

45. The gas turbine engine of claim 43 , further comprising a low corrected fan tip speed less than about 1150 ft/second, wherein said low corrected fan tip speed is an actual fan tip speed at an ambient temperature divided by [(Tram ° R)/(518.7 ° R)]0.5, where T represents said ambient temperature in degrees Rankine.

46. The gas turbine engine of claim 45 , wherein said gear system input transverse stiffness is less than 11% of said fan shaft support transverse stiffness, and said gear system input both transfers torque and facilitates segregation of vibrations.

47. The gas turbine engine of claim 31 , further comprising a two stage high pressure turbine, a low fan pressure ratio of less than 1.45 and said low fan pressure ratio is measured across the fan blades alone, and a low pressure turbine with an inlet, an outlet, and a low pressure turbine pressure ratio greater than 5:1, wherein said low pressure turbine pressure ratio is a ratio of a pressure measured prior to said inlet as related to a pressure at said outlet prior to any exhaust nozzle and said gear system includes a reduction ratio greater than 2.3.

48. The gas turbine engine of claim 47 , further comprising a low corrected fan tip speed less than about 1150 ft/second, wherein said low corrected fan tip speed is an actual fan tip speed at an ambient temperature divided by [(Tram ° R)/(518.7 ° R)]0.5, where T represents said ambient temperature in degrees Rankine, and wherein said flexible support is mounted to an engine static structure.

49. The gas turbine engine of claim 48 , further comprising an input coupling to said gear system defining an input coupling lateral stiffness, wherein said fan shaft support defines a fan shaft support lateral stiffness and said input coupling lateral stiffness is less than 11% of said fan shaft support lateral stiffness.

50. The gas turbine engine of claim 9 , further comprising a ring gear defines a ring gear lateral stiffness, wherein said gear mesh defines a gear mesh lateral stiffness, and said flexible support defines a flexible support lateral stiffness and said flexible support lateral stiffness is less than 8% of said gear mesh lateral stiffness and said ring gear lateral stiffness is less than 12% of said gear mesh lateral stiffness.

Assignments (3)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE AND REMOVE PATENT APPLICATION NUMBER 11886281 AND ADD PATENT APPLICATION NUMBER 14846874. TO CORRECT THE RECEIVING PARTY ADDRESS PREVIOUSLY RECORDED AT REEL: 054062 FRAME: 0001. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF ADDRESS. Recorded Mar 4, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 055659/0001 →
CHANGE OF NAME Recorded Sep 4, 2020
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 054062/0001 →
Continuity (6)
Continuation 14859381 · Sep 21, 2015
Continuation 14604811 · Jan 26, 2015
Continuation In Part 13623309 · Sep 20, 2012
Continuation In Part 13342508 · Jan 3, 2012
Provisional Application 61494453 · Jun 8, 2011
Related Publication 20170335718A1 · Nov 23, 2017
Cited By (5)
US 12,305,624 US 12,312,981 US 12,385,474 US 12,454,896 US 12,534,990