IP Library Granted Patent US 10,454,277
Granted Patent B2
US 10,454,277 · App. 15/616,519 · Granted Oct 22, 2019

Method and apparatus for controlling power flow in a hybrid power system

Inventors: Jim Koeppe (Middleton, WI); Joel L. Haynie (Deforest, WI); Kevin Dennis (Waukesha, WI)
Assignee: Faith Technologies, Inc.
H02J3/46H02J3/32H02J3/381H02J3/383H02J3/386H02J13/0086H02J13/0096Y02B90/222Y02E10/563Y02E10/566Y02E10/763Y02E40/72Y02E70/30Y04S10/12Y04S10/123Y04S20/12
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Quick Facts
Patent No.
US 10,454,277
App. No.
15/616,519
Granted
Oct 22, 2019
Kind
B2
Abstract

A system and method for controlling power flow in a hybrid power system includes a controller in communication with the hybrid power system. The controller is also in communication with at least one knowledge system to receive information related to power generation or power consumption within the hybrid power system. The controller generates a control command for each of the power converters in the hybrid power system and maintains a log of power flow to and from each device in the hybrid power system. The controller is also in communication with a provider of the utility grid and may generate the control commands for each of the power converters in response to commands provided from the provider of the utility grid.

Claims (70)

1. A power control system for managing energy transfer between a plurality of electrical energy generating sources, a plurality of electrical energy storage devices, and a plurality of electrical loads, the power control system comprising:

a plurality of power converters, each power converter connected between one of the plurality of electrical energy generation sources and a shared electrical bus to control energy transfer between the electrical energy generation source and the shared electrical bus;

at least one inverter connected between the shared electrical bus and an electrical load to control energy transfer between the shared electrical bus and the electrical load;

a plurality of energy regulators, each energy regulator connected between the shared electrical bus and one of the plurality of electrical energy storage devices to control energy transfer between the shared electrical bus and the electrical energy storage device;

a controller operable to execute a plurality of instructions stored in a non-transitory memory on the controller to:

receive a command corresponding to a desired operation of the power control system,

receive at least one input corresponding to one of a past operating state and a future operating state of the power control system,

generate a plurality of control commands, wherein each of the plurality of control commands corresponds to one of the plurality of power converters, the at least one inverter, or one of the plurality of energy regulators and wherein each of the plurality of control commands is generated as a function of the command and of the at least one input, and

transmit each of the plurality of control commands to the corresponding power converter, inverter, or energy regulator to manage energy transfer between the plurality of electrical energy generating sources, the plurality of electrical energy, storage devices, and the plurality of electrical loads; and

at least one sensor providing a signal to the controller corresponding to one of a voltage, a current, and a level of energy transfer between the shared electrical bus and one of the plurality of power converters, the at least one inverter, and each of the plurality of energy regulators, wherein the controller further generates the plurality of control commands as a function of the signal received from the at least one sensor and wherein the controller is further operable to generate a log storing the present operating state for each of the plurality of power converters, the at least one inverter, and each of the plurality of energy regulators over a predefined duration, and the at least one input corresponding to the past operating state of the power control system is the log.

2. The power control system of claim 1 further comprising at least one sensor providing a signal to the controller corresponding to one of a voltage, a current, and a level of energy transfer between the shared electrical bus and one of the plurality of power converters, the at least one inverter, and each of the plurality of energy regulators, wherein the controller further generates the plurality of control commands as a function of the signal received from the at least one sensor.

3. The power control system of claim 2 wherein the controller is further operable to generate a log storing the signal from the at least one sensor over a predefined duration, and the at least one input corresponding to the past operating state of the power control system is the log.

4. The power control system of claim 1 wherein the controller is in communication with a utility grid provider and wherein the controller is further operable to:

receive a second command from the utility grid provider, and

generate the plurality of control commands responsive to the second command from the utility grid provider.

5. A power control system for managing energy transfer between a plurality of electrical energy generating sources, a plurality of electrical energy storage devices, and a plurality of electrical loads, the power control system comprising:

a plurality of power converters, each power converter connected between one of the plurality of electrical energy generation sources and a shared electrical bus to control energy transfer between the electrical energy generation source and the shared electrical bus;

at least one inverter connected between the shared electrical bus and an electrical load to control energy transfer between the shared electrical bus and the electrical load;

a plurality of energy regulators, each energy regulator connected between the shared electrical bus and one of the plurality of electrical energy storage devices to control energy transfer between the shared electrical bus and the electrical energy storage device;

a controller operable to execute a plurality of instructions stored in a non-transitory memory on the controller to:

receive a command corresponding to a desired operation of the power control system,

receive at least one input corresponding to one of a past operating state and a future operating state of the power control system,

generate a plurality of control commands, wherein each of the plurality of control commands corresponds to one of the plurality of power converters, the at least one inverter, or one of the plurality of energy regulators and wherein each of the plurality of control commands is generated as a function of the command and of the at least one input, and

transmit each of the plurality of control commands to the corresponding power converter, inverter, or energy regulator to manage energy transfer between the plurality of electrical energy generating sources, the plurality of electrical energy storage devices, and the plurality of electrical loads; and

at least one knowledge system in communication with the controller, wherein the knowledge system transmits the at least one input to the controller.

6. The power control system of claim 5 wherein the knowledge system is selected from one of a weather service, an energy company, an energy market, and a remote monitoring facility.

7. A method of managing energy transfer between a plurality of electrical energy generating sources, a plurality of electrical energy storage devices, and a plurality of electrical loads, the method comprising the steps of:

receiving a command at a controller corresponding to a desired operation of the power control system, wherein the controller is in communication with each of the plurality of power converters and each of the plurality of energy regulators via a network;

receiving at least one input to the controller corresponding to one of a past operating state and a future operating state of the power control system;

receiving at the controller a present operating state for each of the plurality of power converters and each of the plurality of energy regulators via the network;

generating a plurality of control commands with the controller, wherein:

each of the plurality of control commands corresponds to one of a plurality of power converters and one of a plurality of energy regulators,

each power converter is connected between one of the plurality of electrical energy generation sources and a shared electrical bus to control energy transfer between the electrical energy generation source and the shared electrical bus,

each energy regulator is connected between the shared electrical bus and one of the plurality of electrical energy storage devices to control energy transfer between the shared electrical bus and the electrical energy storage device, and

each of the plurality of control commands is generated as a function of the command, the at least one input, and the present operating state for each of the plurality of power converters and each of the plurality of energy regulators;

transmitting each of the plurality of control commands to the corresponding power converter or energy regulator to manage energy transfer between the plurality of electrical energy generating sources, the plurality of electrical energy storage devices, and the plurality of electrical loads; and

storing the present operating state for each of the plurality of power converters and each of the plurality of energy regulators over a predefined duration to generate a log, wherein the at least one input corresponding to the past operating state of the power control system is the log.

8. The method of claim 7 further comprising the step or receiving a signal at the controller from at least one sensor, the signal corresponding to one of a voltage, a current, and a level of energy transfer between the shared electrical bus and one of the plurality of power converters and the plurality of energy regulators, wherein the controller further generates the plurality of control commands as a function of the signal received from the at least one sensor.

9. The method of claim 8 further comprising the step of storing the signal from the at least one sensor over a predefined duration to generate a log, wherein the at least one input corresponding to the past operating state of the power control system is the log.

10. The method of claim 7 wherein the controller is in communication with a utility grid provider, the method further comprising the step of receiving a second command from the utility grid provider, wherein the plurality of control commands are generated responsive to the second command from the utility grid provider.

11. A method of managing energy transfer between a plurality of electrical energy generating sources, a plurality of electrical energy storage devices, and a plurality of electrical loads, the method comprising the steps of:

receiving a command at a controller corresponding to a desired operation of the power control system;

receiving at least one input to the controller corresponding to one of a past operating state and a future operating state of the power control system, wherein the at least one input to the controller is received from at least one knowledge system in communication with the controller;

generating a plurality of control commands with the controller, wherein:

each of the plurality of control commands corresponds to one of a plurality of power converters and one of a plurality of energy regulators,

each power converter is connected between one of the plurality of electrical energy generation sources and a shared electrical bus to control energy transfer between the electrical energy generation source and the shared electrical bus,

each energy regulator is connected between the shared electrical bus and one of the plurality of electrical energy storage devices to control energy transfer between the shared electrical bus and the electrical energy storage device, and

each of the plurality of control commands is generated as a function of the command and of the at least one input; and

transmitting each of the plurality of control commands to the corresponding power converter or energy regulator to manage energy transfer between the plurality of electrical energy generating sources, the plurality of electrical energy storage devices, and the plurality of electrical loads.

12. The method of claim 11 wherein the knowledge system is selected from one of a weather service, an energy company, an energy market, and a remote monitoring facility.

13. A power control system for managing energy transfer between a plurality of electrical energy generating sources, a plurality of electrical energy storage devices, and a plurality of electrical loads, the power control system comprising:

a plurality of first power converters, each first power converter connected between one of the plurality of electrical energy generation sources and a first shared electrical bus to control energy transfer between the electrical energy generation source and the first shared electrical bus;

at least one first inverter connected between the first shared electrical bus and a first electrical load to control energy transfer between the first shared electrical bus and the first electrical load;

a plurality of first energy regulators, each first energy regulator connected between the first shared electrical bus and one of the plurality of electrical energy storage devices to control energy transfer between the first shared electrical bus and the electrical energy storage device;

a first controller configured to generate a plurality of first control commands, wherein each of the plurality of first control commands corresponds to one of the plurality of first power converters, the at least one first inverter, and the plurality of first energy regulators, wherein the first controller is operable to execute a plurality of instructions stored in a first non-transitory memory to:

receive a first command corresponding to a desired operation of a first portion of the power control system,

receive at least one first input corresponding to one of a past operating state and a future operating state of the first portion of the power control system,

generate the plurality of first control commands as a function of the first command and of the at least one first input, and

transmit each of the plurality of first control commands to the corresponding first power converter, first inverter, or first energy regulator to manage energy transfer therebetween;

a plurality of second power converters, each second power converter connected between one of the plurality of electrical energy generation sources and a second shared electrical bus to control energy transfer between the electrical energy generation source and the second shared electrical bus;

at least one second inverter connected between the second shared electrical bus and a second electrical load to control energy transfer between the second shared electrical bus and the second electrical load;

a plurality of second energy regulators, each second energy regulator connected between the second shared electrical bus and one of the plurality of electrical energy storage devices to control energy transfer between the second shared electrical bus and the electrical energy storage device; and

a second controller configured to generate a plurality of second control commands, wherein each of the plurality of second control commands corresponds to one of the plurality of second power converters, the at least one second inverter, and the plurality of second energy regulators, wherein the first controller is operable to execute a plurality of instructions stored in a second non-transitory memory to:

receive a second command corresponding to a desired operation of a second portion of the power control system,

receive at least one second input corresponding to one of a past operating state and a future operating state of the second portion of the power control system,

generate the plurality of second control commands as a function of the second command and of the at least one second input, and

transmit each of the plurality of second control commands to the corresponding second power converter, second inverter, or second energy regulator to manage energy transfer therebetween.

14. The power system of claim 13 further comprising a supervisory controller in communication with the first controller and the second controller, wherein the supervisory controller generates the first command and the second command.

15. The power system of claim 14 wherein the supervisory controller is a server remotely located from each of the first controller and the second controller.

16. The power system of claim 14 wherein the supervisory controller is one of the first controller and the second controller.

Assignments (5)
SECURITY INTEREST Recorded Jan 10, 2025
From: FAITH TECHNOLOGIES
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 069822/0186 →
SECURITY AGREEMENT Recorded Mar 7, 2022
From: FAITH TECHNOLOGIES, INC.
To: BMO HARRIS BANK N.A., AS AGENT
Reel/Frame 059331/0641 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 21, 2019
From: ENSYNC, INC.
To: FAITH TECHNOLOGIES, INC.
Reel/Frame 050118/0809 →
SECURITY INTEREST Recorded Feb 28, 2019
From: ENSYNC, INC.; ENSYNC MANAGED SERVICES, LLC; ENSYNC PACIFIC ENERGY LLC; ENSYNC PACIFIC ENGINEERING LLC; CLEAN SOLAR POWER LLC; HOLU ENERGY LLC; ENDER HI HASSINGER 1 LLC; ENDER HI KEAHUMOA PLACE LLC; ENDER HI KMC 1 LLC; ENDER HI POIPU 1 LLC
To: ANALYTICS PLUS, LLC
Reel/Frame 048471/0798 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2017
From: KOEPPE, JIM; HAYNIE, JOEL L.; DENNIS, KEVIN
To: ENSYNC, INC.
Reel/Frame 043051/0529 →