IP Library Granted Patent US 10,774,278
Granted Patent B2
US 10,774,278 · App. 15/617,193 · Granted Sep 15, 2020

CO shift catalyst, CO shift reaction apparatus, and method for purifying gasified gas

Inventors: Masanao Yonemura (Tokyo, JP); Toshinobu Yasutake (Tokyo, JP); Akihiro Sawata (Tokyo, JP); Yoshio Seiki (Tokyo, JP); Yukio Tanaka (Tokyo, JP); Koji Higashino (Tokyo, JP); Hyota Abe (Tokyo, JP); Kaori Yoshida (Tokyo, JP)
Assignee: MITSUBISHI HEAVY INDUSTRIES ENGINEERING, LTD.
C10K3/04B01J23/6525B01J23/74B01J23/755B01J23/88B01J23/883B01J23/89B01J23/892B01J23/8906B01J35/023B01J37/0036B01J37/08C01B3/16C10J3/00C10J3/02C10K1/004C10K1/005C10K1/024C10K1/08C10K1/10B01J23/002B01J35/1014B01J35/1019B01J2523/00C01B2203/0283C01B2203/049C01B2203/0415C01B2203/0465C01B2203/0475C01B2203/0485C01B2203/061C01B2203/068C01B2203/1041C01B2203/1047C01B2203/1058C01B2203/84C10J2300/093C10J2300/0959C10J2300/1653C10J2300/1678C10K1/003Y02E20/16Y02E20/18Y02P20/52
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Quick Facts
Patent No.
US 10,774,278
App. No.
15/617,193
Granted
Sep 15, 2020
Kind
B2
Abstract

A CO shift catalyst according to the present invention reforms carbon monoxide (CO) in gas. The CO shift catalyst has one of molybdenum (Mo) or iron (Fe) as a main component and has an active ingredient having one of nickel (Ni) or ruthenium (Ru) as an accessory component and one or two or more kinds of oxides from among titanium (Ti), zirconium (Zr), and cerium (Ce) for supporting the active ingredient as a support. The temperature at the time of manufacturing and firing the catalyst is equal to or higher than 550° C.

Claims (13)

1. A method of producing a CO shift catalyst in a CO shift reactor which reforms carbon monoxide (CO) in gas based on a reaction formula below:

CO+H 2 O⇄CO 2 +H 2 +40.9 kJ/mol, comprising:

obtaining a complex oxide including titanium (Ti) and silicon (Si) as a support as a first process; and

after obtaining the complex oxide, supporting active ingredients including molybdenum (Mo) or iron (Fe) as a main component and nickel (Ni) or ruthenium (Ru) as an accessory component on the support of the complex oxide as a second process; and

after supporting the active ingredients on the support of the complex oxide, firing them at a high temperature from 550° C. to 800° C. to obtain the CO shift catalyst with a specific surface area thereof being reduced equal to or less than 118m 2 /g to prevent a carbon production reaction to thereby have a ratio of a CO conversion rate after a hundred-hour durability test to an initial CO conversion rate of 78% or more as a third process in a state wherein a water vapor adding ratio (H 2 O/CO) which defines an amount of vapor H 2 O supplied to the gas at a CO shift reactor inlet of the CO shift reactor satisfies that (H 2 O/CO) is equal to 1 which represents a state wherein the amount of vapor H 2 O supplied to the gas is small, wherein

the first process, the second process, and the third process are performed in this order.

2. The method of producing a CO shift catalyst according to claim 1 ,

wherein a support amount of the main component of the active ingredient is 0.1 to 25 percent by weight, and a support amount of the accessory component is 0.01 to 10 percent by weight.

3. A method for purifying gasified gas, comprising:

after smoke and dust in gasified gas obtained by a gasification furnace have been removed by a filter,

further removing halogen in the gasified gas by a wet scrubber apparatus after removing the smoke and the dust,

subsequently removing carbon dioxide and hydrogen sulfide in the gasified gas after removing the halogen; and

obtaining purified gas by performing the CO shift reaction for converting CO in the gasified gas after removing the carbon dioxide and the hydrogen sulfide into CO 2 by using the CO shift catalyst obtained by the method according to claim 1 .

Assignments (4)
CHANGE OF NAME Recorded Dec 14, 2023
From: MITSUBISHI HEAVY INDUSTRIES ENGINEERING, LTD.
To: MHI ENGINEERING, LTD.
Reel/Frame 066014/0774 →
NUNC PRO TUNC ASSIGNMENT Recorded Dec 14, 2023
From: MHI ENGINEERING, LTD.
To: MITSUBISHI HEAVY INDUSTRIES, LTD.
Reel/Frame 066014/0870 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2018
From: MITSUBISHI HEAVY INDUSTRIES, LTD.
To: MITSUBISHI HEAVY INDUSTRIES ENGINEERING LTD.
Reel/Frame 046633/0906 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 8, 2017
From: YONEMURA, MASANAO; YASUTAKE, TOSHINOBU; SAWATA, AKIHIRO; SEIKI, YOSHIO; TANAKA, YUKIO; HIGASHINO, KOJI; ABE, HYOTA; YOSHIDA, KAORI
To: MITSUBISHI HEAVY INDUSTRIES, LTD.
Reel/Frame 042646/0922 →
Continuity (2)
Continuation 14769519
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