Downhole straddle assembly
The present invention relates to a downhole straddle assembly for straddling over a zone downhole in a well, the straddle assembly comprising a plurality of tubular sections mounted end to end in succession to form one tubular pipe having a first end tubular section forming a first open end of the tubular pipe, and a second end tubular section forming a second open end of the tubular pipe, said tubular pipe having an outer diameter, wherein the tubular section mounted to the first end tubular section is a first expandable metal sleeve being more pliant than the first end tubular section, and the tubular section mounted with the second end tubular section is a second expandable metal sleeve being more pliant than the second end tubular section. Furthermore, the present invention relates to a downhole straddle system for straddling over a zone downhole in a well and to a downhole straddle method.
1. A downhole straddle assembly for straddling over a zone, which is 50-300 metres long, downhole in a well, the straddle assembly comprising:
a plurality of tubular sections mounted end to end in succession to form one tubular pipe having a first end tubular section forming a first open end of the tubular pipe, and a second end tubular section forming a second open end of the tubular pipe, said tubular pipe having an outer diameter,
wherein the tubular section mounted to the first end tubular section is a first expandable metal sleeve being more pliant than the first end tubular section, and
the tubular section mounted with the second end tubular section is a second expandable metal sleeve being more pliant than the second end tubular section,
wherein a plurality of tubular sections is arranged between consecutive ones of the expandable metal sleeves so that the assembly is between 50-300 metres long, and
wherein the expandable metal sleeve has a thickness which is less than a thickness of another part of the other tubular sections forming the tubular pipe; and
wherein the first and second expandable metal sleeves are the only expandable metal sleeves with no further expandable metal sleeves between the first and second expandable metal sleeves.
2. A downhole straddle assembly according to claim 1 , wherein the expandable metal sleeves are more pliant than the other tubular sections.
3. A downhole straddle assembly according to claim 1 , wherein the expandable metal sleeve has an outer sleeve diameter in an unexpanded state, the outer sleeve diameter being equal to or smaller than the outer diameter of the other tubular sections forming the tubular pipe.
4. A downhole straddle assembly according to claim 1 , wherein the expandable metal sleeve has an inner sleeve diameter being equal to or larger than an inner diameter of the other tubular sections forming the tubular pipe.
5. A downhole straddle assembly according to claim 1 , wherein the expandable metal sleeves are expanded by an internal fluid pressure in the tubular pipe.
6. A downhole straddle assembly according to claim 1 , wherein the ends of the expandable metal sleeve are welded to other tubular sections forming the tubular pipe.
7. A downhole straddle assembly according to claim 1 , wherein the expandable metal sleeve has a first end and a second end at least partly overlapping the ends of the adjacent tubular sections forming the tubular pipe.
8. A downhole straddle assembly according to claim 1 , wherein at least one of the tubular sections between the expandable metal sleeves comprises an inflow section, a sensor section or a gas lift valve.
9. A downhole straddle assembly according to claim 8 , wherein the inflow section comprises a screen.
10. A downhole straddle assembly according to claim 1 , wherein the straddle assembly has an inner straddle face forming a flow path in the straddle assembly.
11. A downhole straddle assembly according to claim 10 , wherein the expandable metal sleeve has an inner sleeve face forming part of the inner straddle face.
12. A downhole straddle assembly according to claim 1 , further comprising a downhole tool configured to close the ends of the straddle assembly.
13. A downhole straddle system for straddling over a zone downhole in a well, comprising:
the zone,
a borehole and/or a well tubular metal structure, and
a downhole straddle assembly according to claim 1 .
14. A downhole straddle system according to claim 13 , wherein the zone is a collapsed part of the borehole, a production zone, a water producing zone, a valve(s) or opening(s) in the well tubular metal structure.
15. A downhole straddle assembly according to claim 1 , wherein at least a selected one of the plurality of tubular sections that are between the consecutive expandable sleeves has a different functionality compared to the remaining ones of the tubular sections that are between the consecutive expandable sleeves.
16. A downhole straddle method for straddling over a zone which is at least 50 metres long, comprising:
connecting a straddle assembly of a downhole straddle system according to claim 1 to a downhole tool closing at least part of the straddle assembly from within opposite the expandable metal sleeves,
inserting the straddle assembly into a borehole or a well tubular metal structure,
providing the straddle assembly opposite the zone,
pressurising the inside of the straddle assembly, and
expanding the expandable metal sleeves on either sides of the zone.