PROCESS FOR FILTRATION ENHANCEMENT OF AQUEOUS DISPERSIONS
A method for enhancing filtration performance in separating solids from liquids in an aqueous dispersion comprising a solids phase and a liquid phase in a two-step process having a physical separation step and a filtration step comprising adding at least one filtration aid promoter and at least one synthetic polymer to the aqueous dispersion during and/or before the physical separation step resulting in a liquid-solid separation and filtering the liquid from the solid. The method may be applied in mining operations for the filtering of mining slurries.
1 . A method for improving filtration of mining slurries in separating solids from liquids in a two-step process having a physical separation step and a filtration step comprising:
adding to the mining slurry a polysaccharide, a semi-natural polymer, a coagulant, lignosulfonate, a chemically modified polysaccharide and combinations thereof; and one or more synthetic polymers selected from the group consisting of
a. an anionic polymer comprising monomers selected from the group consisting of acrylic acid, methacrylic acid, maleic acid, crotonic acid, itaconic acid, vinyl sulfonic acid, allyl sulfonic acid, 2-acrylamido-2-methylpropane sulfonic acid, acrylamide, combinations thereof and salts thereof;
b. a cationic polymer comprising monomers selected from the group consisting of dialkylamino alkyl (meth) acrylate, acid addition salts of dialkylamino alkyl (meth) acrylate, quaternary ammonium salts of dialkylamino alkyl (meth) acrylate, dialkylamino alkyl (meth) acrylamide, acid addition salts of dialkylamino alkyl (meth) acrylamide, quaternary ammonium salts of dialkylamino alkyl (meth) acrylamide;
c. a nonionic polymer comprising monomers selected from the group consisting of acrylamide, and hydroxyethyl acrylate; and
d. amphoteric polymers provided that there are more cationic groups than anionic groups; thereby forming a multiphase liquid-solid mixture;
separating the liquids from solids of the multiphase liquid-solid mixture using a separation means; and
filtering the liquids from the solids using a filtration means.
2 . The method of claim 1 , wherein the separation means is a gravity thickener, clarifier or hydrocyclone.
3 . The method of claim 1 , wherein the filtration means is a filter press or vacuum filter.
4 . The method of claim 1 , wherein the polysaccharide is selected from the group consisting of potato starch, xanthan gum, guar, dextran, cellulose derivative and glycosaminoglycan.
5 . The method of claim 1 , wherein the coagulant is an inorganic coagulant selected from the group consisting of aluminum sulfate, aluminum chloride, polyaluminum chloride, aluminum chlorohydrate, ferric chloride, ferric sulfate, ferrous sulfate and sodium aluminate.
6 . The method of claim 1 , wherein the coagulant is an organic coagulant selected from the group consisting of polymers comprising diallyl dimethyl ammonium chloride, ethylene imine and comonomers of epichlorohydrin and dimethylamine, cationically-modified tannins and melamine formaldehyde.
7 . The method of claim 1 , wherein the semi-natural polymer is selected from the group consisting of lignosulfonate, chemically modified polysaccharide and combinations thereof.
8 . The method of claim 1 , wherein the aqueous dispersion comprises a mineral selected from the group consisting of gold, phosphate, silver, platinum, copper, nickel, zinc, lead, molybdenum, iron and coal.