Method for manufacturing medicated chewing gum without cooling
An improved method for manufacture of chewing gums containing active ingredient(s) that preserves the efficacy of the active ingredient(s) by avoiding exposure to high heat and extreme cold during milling that can otherwise degrade the active's efficacy. A chewing gum base is used, along with one or more therapeutically-active ingredients, one or more sweeteners (alcohol-based and/or natural), and one or more flavorings and optional flavor modifiers. The method generally comprises heating the gum base in ovens to melt the gum base. Separately, the active ingredient(s), sweeteners and flavorings are combined in a mixer. The melted gum base is added to the mixer and cools to produce a particulate mixture. As mixing continues the mass cools to room temperature and forms granular pieces. The granular pieces are ground into a powder at room temperature, mixed at room temperature with tableting excipients, and tableted. Several variations on the foregoing are also described.
1. A method for manufacturing chewing gum, comprising the steps of:
placing one or more gum base(s) in a container with a sugar alcohol in an oven and heating said container until said gum base(s) melts to an internally measured temperature between 140-160 deg. F;
mixing in a commercial mixer one or more active ingredient(s), sugar alcohol(s) or sugar(s), and flavorings within a range of from 3 to 7 minutes;
adding the melted gum base into the mixer and mixing within a range of from 2 to 6 minutes until a homogeneous mass is produced;
conditioning said homogenous mass for at least 6 hours at a temperature not greater than 75 deg. F and 60% relative humidity;
milling the dried mass into particulates at room temperature using a mesh screen of appropriate particle size ranging between 0.10 inch to 0.30 inch;
mixing the particulates with lubricants in an orbital or planetary mixer within a range of from 2 to 4 minutes; and
tableting the powder by a tablet press,
wherein the chewing gum comprises at least one therapeutically active ingredient and one or more of sugar(s), sugar alcohol(s), flavoring, tableting lubricants, powder flow agent, sweeteners or combinations thereof.
2. The method according to claim 1 , wherein said one or more active ingredient(s) are provided in powdered form.
3. The method according to claim 1 , wherein said one or more active ingredient(s) comprise cannabidiol.
4. The method of claim 1 , wherein its composition, based on the total weight of the composition, comprises:
about 45% to 70% by weight of a sugar or a sugar blend
about 20% to 40% by weight of gum base,
about 2.5% to 11% by weight of flavoring,
about 0% to 11% by weight of tableting lubricants and powder flow agents,
about 0.2% to 0.6% by weight of high-intensity sweeteners,
about 0.5% to 10% by weight of the active ingredient,
or combinations thereof.
5. The method of claim 1 , wherein the active ingredient is hemp oil.
6. The method of claim 5 , wherein the hemp oil comprises cannabidiol (CBD).
7. The method of claim 5 , wherein the hemp oil is a resinous oil comprising tetrahydrocannabinol (THC).
8. The method of claim 1 , wherein the method of claim 1 comprises sugar alcohols, said sugar alcohols comprising sorbitol, isomalt, xylitol, mannitol, erythritol, or combinations thereof.
9. The method of claim 1 , wherein the method of claim 1 comprises sugars, said sugars comprising dextrose, sucrose, fructose, glucose, or combinations thereof.
10. The method of claim 1 , wherein the sugars comprise microcrystalline cellulose, dextrose, modified starch, starch derivatives, or combinations thereof.