IP Library Granted Patent US 10,077,707
Granted Patent B2
US 10,077,707 · App. 15/623,913 · Granted Sep 18, 2018

Noise suppression systems

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Quick Facts
Patent No.
US 10,077,707
App. No.
15/623,913
Granted
Sep 18, 2018
Kind
B2
Abstract

An apparatus or system includes a component that generates or transfers noise having a frequency within a noise frequency range. The component may include a boundary. The apparatus or system may be an engine in some examples. The engine may additionally include a micro-perforated sheet positioned a distance from the boundary. The micro-perforated sheet may include a plurality of micro-perforated holes, and may be configured to absorb sound within an absorption frequency range based on parameters of the micro-perforated sheet. The parameters may include the distance from the boundary and dimensions of the micro-perforated holes, and may be set such that the absorption frequency range overlaps the noise frequency range.

Claims (32)

1. A muffler comprising:

a body including a first end, an opposing second end, and an internal cavity;

a first micro-perforated end cap affixed to the first end and defining a first exterior surface, the first micro-perforated end cap comprising a first micro-perforated sheet having a plurality of micro-perforated holes, the first micro-perforated sheet configured to absorb sound within an absorption frequency range based on parameters of the first micro-perforated sheet; and

a second end cap affixed to the second end and defining a second exterior surface.

2. The muffler according to claim 1 , wherein the first micro-perforated end cap is configured as a micro-perforated panel comprised of the first micro-perforated sheet spaced a first distance from a solid boundary end wall.

3. The muffler according to claim 2 , wherein the first distance is selected to form a panel cavity depth that absorbs sound within the absorption frequency range.

4. The muffler according to claim 1 , wherein the parameters include the diameters and spacing of the micro-perforated holes set such that the absorption frequency range overlaps a noise frequency range experienced by the muffler.

5. The muffler according to claim 4 , wherein the parameters are set such that the absorption frequency range overlaps a portion of the noise frequency range consisting of sound between 200-800 Hz for tonal noise and sound between 800-4000 Hz for flow noise.

6. The muffler according to claim 1 , wherein the second end cap is a micro-perforated end cap, the second micro-perforated end cap comprising a second micro-perforated sheet having a plurality of micro-perforated holes configured to absorb sound within the absorption frequency range based on parameters of the second micro-perforated sheet.

7. The muffler according to claim 1 , wherein the body comprises cylindrical sidewalls extending between the first and second ends.

8. The muffler according to claim 7 , further comprising a micro-perforated cylindrical wrap extending along a length of the body and conforming in shape to the cylindrical sidewalls.

9. The muffler according to claim 1 , further comprising a first micro-perforated baffle positioned in the internal cavity of the body, the first micro-perforated baffle comprising a micro-perforated sheet having a plurality of micro-perforated holes configured to absorb sound within the absorption frequency range based on parameters of the micro-perforated sheet.

10. The muffler according to claim 9 , wherein the first micro-perforated baffle is spaced apart from the first micro-perforated end cap forming a first chamber therebetween, the first chamber dimensioned to absorb sound within the absorption frequency range.

11. The muffler according to claim 10 , further comprising a second micro-perforated baffle positioned in the internal cavity of the body and spaced apart from the first micro-perforated baffle forming a second chamber therebetween, the second micro-perforated baffle comprising a micro-perforated sheet having a plurality of micro-perforated holes configured to absorb sound within the absorption frequency range based on parameters of the micro-perforated sheet.

12. The muffler according to claim 11 , wherein the second micro-perforated baffle is spaced apart from the second micro-perforated end cap forming a third chamber therebetween, the second and third chambers dimensioned to absorb sound within the absorption frequency range.

13. The muffler according to claim 1 , wherein the micro-perforated holes of the first micro-perforated end cap including a first set of holes of a first diameter and first spacing, and a second set of holes a second diameter and second spacing different than the first diameter and first spacing.

14. A muffler comprising:

a body including a first end, an opposite second end, and an internal cavity;

a first end cap affixed to the first end and defining an exterior surface;

a second end cap affixed to the second end and defining an exterior surface; and

a first micro-perforated baffle positioned in the internal cavity of the body between the first and second ends, the first micro-perforated baffle comprising a first micro-perforated sheet having a plurality of micro-perforated holes configured to absorb sound within an absorption frequency range based on parameters of the micro-perforated sheet;

wherein the first end cap is a micro-perforated end cap, the first micro-perforated end cap comprising a first micro-perforated sheet having a plurality of micro-perforated holes configured to absorb sound within the absorption frequency range based on parameters of the first micro-perforated sheet.

15. The muffler according to claim 14 , wherein the first micro-perforated baffle is spaced apart from the first end cap forming a first chamber therebetween, the first chamber dimensioned to absorb sound within the absorption frequency range.

16. The muffler according to claim 15 , further comprising a second micro-perforated baffle positioned in the internal cavity of the body and spaced apart from the first micro-perforated baffle and the second end cap, the second micro-perforated baffle comprising a micro-perforated sheet having a plurality of micro-perforated holes configured to absorb sound within the absorption frequency range based on parameters of the micro-perforated sheet.

17. The muffler according to claim 16 , wherein the second micro-perforated baffle forms a second chamber between the second end cap and the second micro-perforated baffle, and a third chamber between the second micro-perforated baffle and the first micro-perforated baffle, the end cap, wherein the second and third chambers are each dimensioned to absorb sound within the absorption frequency range.

18. A muffler comprising:

a body including a first end, an opposing second end, and an internal cavity;

a first micro-perforated end cap affixed to the first end and defining a first exterior surface, the first micro-perforated end cap comprising a first micro-perforated sheet having a plurality of micro-perforated holes, the first micro-perforated sheet configured to absorb sound within an absorption frequency range based on parameters of the first micro-perforated sheet; and

a second end cap affixed to the second end and defining a second exterior surface;

wherein the second end cap is a micro-perforated end cap, the second micro-perforated end cap comprising a second micro-perforated sheet having a plurality of micro-perforated holes configured to absorb sound within the absorption frequency range based on parameters of the second micro-perforated sheet.

19. The muffler according to claim 18 , further comprising a first micro-perforated baffle positioned in the internal cavity of the body, the first micro-perforated baffle comprising a micro-perforated sheet having a plurality of micro-perforated holes configured to absorb sound within the absorption frequency range based on parameters of the micro-perforated sheet.

20. The muffler according to claim 19 , wherein the first micro-perforated baffle is spaced apart from the first micro-perforated end cap forming a first chamber therebetween, the first chamber dimensioned to absorb sound within the absorption frequency range.

Assignments (4)
PATENT SECURITY AGREEMENT (ABL) Recorded May 3, 2024
From: CURTIS INSTRUMENTS, INC.; DISCOVERY ENERGY, LLC; HEILA TECHNOLOGIES, INC.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 067306/0903 →
PATENT SECURITY AGREEMENT (TERM) Recorded May 2, 2024
From: CURTIS INSTRUMENTS, INC.; DISCOVERY ENERGY, LLC; HEILA TECHNOLOGIES, INC.
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 067290/0853 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 1, 2024
From: KOHLER CO.
To: DISCOVERY ENERGY, LLC
Reel/Frame 067289/0516 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 15, 2017
From: LE ROY, TYLER W.; BAUMANN, TODD A.; PAIROLERO, NICHOLAS T.; SNYDER, DALE D.; ADAMS, AMY
To: KOHLER CO.
Reel/Frame 042724/0105 →