Varnish mitigation process
A method of flushing a hydraulic system including a fluid circuit and an in-service fluid flowing therein includes fluidly coupling a kidney loop to the fluid circuit such that at least a portion of the in-service fluid may flow therethrough, the kidney loop including a depth media filter and a micro-glass filter arranged in a parallel flow pattern and introducing a solvent cleaner into the in-service fluid at a concentration level between approximately 2.5% and approximately 6%, the solvent cleaner including at least one hydrocarbon group V fluid. The method further includes maintaining a temperature of the in-service fluid between approximately 100 degrees Fahrenheit and approximately 155 degrees Fahrenheit and controlling the flow of the in-service fluid at a flow rate between approximately 3 gallons per minute and approximately 6.8 gallons per minute.
1. A system for flushing comprising:
a hydraulic system;
a flushing system including a fluid circuit and an in-service fluid flowing therein, the flushing system in fluid communication with the hydraulic system, the flushing system for flushing the hydraulic system and further comprising:
a kidney loop fluidly coupled to the fluid circuit such that at least a portion of the in-service fluid may flow therethrough, the kidney loop including a depth media filter and a micro-glass filter arranged in a parallel flow pattern; and
a solvent cleaner source including a solvent cleaner, the solvent cleaner source configured to introduce the solvent cleaner into the in-service fluid at a concentration level between 2.5% and 6%, the solvent cleaner includes at least one of polyol esters, diesters, alkyl naphthalene, polyalkylene glycols, alkyl phthalate, cresols, terpenes, limonene, alkyl acetates, alkyl methacrylates, and combinations thereof, wherein a temperature of the in-service fluid is maintained between 100 degrees Fahrenheit and 155 degrees Fahrenheit, and wherein a flow of the in-service fluid is controlled at a flow rate between 3 gallons per minute and 6.8 gallons per minute, and
wherein the hydraulic system is configured to continue normal operation while the flushing system is operating on the hydraulic system.
2. The system of claim 1 , wherein the flow of the in-service fluid is controlled at a flow rate between 4.5 gallons per minute and 6.0 gallons per minute.
3. The system of claim 1 , wherein the temperature of the in-service fluid is maintained between 105 degrees Fahrenheit and 140 degrees Fahrenheit.
4. The system of claim 1 , wherein the temperature of the in-service fluid is maintained at 110 degrees Fahrenheit.
5. The system of claim 1 , wherein the depth media filter is a 1-micron depth media filter.
6. The system of claim 1 , wherein the micro-glass filter is selected from the group consisting of a 1-micron 1000-beta micro-glass filter, a 3-micron 1000-beta micro-glass filter, a 5-micron 1000-beta micro-glass filter, and a 10-micron 1000-beta micro-glass filter.
7. The system of claim 1 , wherein the solvent cleaner includes a dispersant.
8. The system of claim 7 , wherein the dispersant is selected from the group consisting of polyisobutylene succinimide, polyisobutylene succinate ester, ethoxylated alcohols, polymethacrylates, polyalkylpyrrolidone, polyisobutylene mannich, and combinations thereof.