Laser systems with variable beam parameter product utilizing uniaxial crystals or beam splitters
View Patent ↗In various embodiments, a beam-parameter adjustment system and focusing system alters a spatial power distribution of a radiation beams before the beam is coupled into an optical fiber or delivered to a workpiece.
1. A beam-parameter adjustment system and focusing system for receiving and altering a spatial power distribution of a radiation beam from a beam source and focusing the radiation with the altered spatial power distribution onto an end face of an optical fiber, the system comprising:
a uniaxial crystal for receiving the radiation beam, transmitting a first portion of the radiation beam with a substantially unaltered trajectory, and altering the trajectory of a second portion of the radiation beam;
focusing optics for receiving the first and second portions of the radiation beam and directing the first and second portions of the radiation beam toward different portions of the end face; and
a controller for controlling the uniaxial crystal and/or the focusing optics to achieve a target altered spatial power distribution on the end face.
2. The system of claim 1 , wherein the radiation beam is a multi-wavelength beam.
3. The system of claim 1 , wherein the beam source comprises:
an array of beam emitters each emitting a beam;
second focusing optics for focusing the beams toward a dispersive element;
a dispersive element for receiving and dispersing the focused beams, thereby forming a multi-wavelength beam; and
a partially reflective output coupler for receiving the multi-wavelength beam, reflecting a first portion thereof back toward the dispersive element, and transmitting a second portion thereof as the radiation beam, the radiation beam being composed of multiple wavelengths.
4. The system of claim 3 , wherein the dispersive element comprises a diffraction grating.
5. The system of claim 1 , wherein the uniaxial crystal comprises at least one of calcite, ruby, quartz, magnesium fluoride, or rutile.
6. The system of claim 1 , wherein the controller is configured to alter a position of the uniaxial crystal relative to the radiation beam.
7. The system of claim 6 , further comprising one or more actuators, responsive to the controller, for altering the position of the uniaxial crystal.
8. The system of claim 1 , wherein the optical fiber comprises two or more cores and/or two or more claddings.
9. The system of claim 8 , wherein the controller is configured to direct one of the first or second portions of the radiation beam into a first core of the optical fiber and the other one of the first or second portions of the radiation beam into a second core of the optical fiber different from the first core.
10. The system of claim 8 , wherein the controller is configured to direct one of the first or second portions of the radiation beam into a first cladding of the optical fiber and the other one of the first or second portions of the radiation beam into a second cladding of the optical fiber different from the first cladding.
11. The system of claim 8 , wherein the controller is configured to direct one of the first or second portions of the radiation beam into a core of the optical fiber and the other one of the first or second portions of the radiation beam into a cladding of the optical fiber.
12. The system of claim 1 , wherein the controller is configured to direct one of the first or second portions of the radiation beam into a core of the optical fiber and the other one of the first or second portions of the radiation beam into a cladding of the optical fiber.
13. A beam-parameter adjustment system and focusing system for receiving and altering a spatial power distribution of a radiation beam from a beam source and focusing the radiation with the altered spatial power distribution onto an end face of an optical fiber, the system comprising:
an optical splitter for receiving the radiation beam, splitting the radiation beam into first and second portions, and transmitting the first and second portions of the radiation beam along different trajectories;
a reflector for receiving the first portion of the radiation beam from the optical splitter and reflecting the first portion of the radiation beam toward focusing optics;
focusing optics for receiving the first and second portions of the radiation beam and directing the first and second portions of the radiation beam toward different portions of the end face; and
a controller for controlling the optical splitter, the reflector, and/or the focusing optics to achieve a target altered spatial power distribution on the end face.
14. The system of claim 13 , wherein the radiation beam is a multi-wavelength beam.
15. The system of claim 13 , wherein the beam source comprises:
an array of beam emitters each emitting a beam;
second focusing optics for focusing the beams toward a dispersive element;
a dispersive element for receiving and dispersing the focused beams, thereby forming a multi-wavelength beam; and
a partially reflective output coupler for receiving the multi-wavelength beam, reflecting a first portion thereof back toward the dispersive element, and transmitting a second portion thereof as the radiation beam, the radiation beam being composed of multiple wavelengths.
16. The system of claim 15 , wherein the dispersive element comprises a diffraction grating.
17. The system of claim 13 , wherein the optical fiber comprises two or more cores and/or two or more claddings.
18. The system of claim 17 , wherein the controller is configured to direct one of the first or second portions of the radiation beam into a first core of the optical fiber and the other one of the first or second portions of the radiation beam into a second core of the optical fiber different from the first core.
19. The system of claim 17 , wherein the controller is configured to direct one of the first or second portions of the radiation beam into a first cladding of the optical fiber and the other one of the first or second portions of the radiation beam into a second cladding of the optical fiber different from the first cladding.
20. The system of claim 17 , wherein the controller is configured to direct one of the first or second portions of the radiation beam into a core of the optical fiber and the other one of the first or second portions of the radiation beam into a cladding of the optical fiber.
21. The system of claim 13 , wherein the controller is configured to direct one of the first or second portions of the radiation beam into a core of the optical fiber and the other one of the first or second portions of the radiation beam into a cladding of the optical fiber.
22. The system of claim 13 , wherein the controller is configured to alter a position and/or rotation of the optical splitter and/or the reflector relative to the radiation beam.
23. The system of claim 22 , further comprising one or more actuators, responsive to the controller, for altering the position and/or rotation of the optical splitter and/or the reflector.
24. The system of claim 13 , wherein the optical splitter is at least one of a dichroic beam splitter or a polarizing beam splitter.