IP Library Granted Patent US 10,332,688
Granted Patent B2
US 10,332,688 · App. 15/636,949 · Granted Jun 25, 2019

Methods for making perovskite solar cells having improved hole-transport layers

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Quick Facts
Patent No.
US 10,332,688
App. No.
15/636,949
Granted
Jun 25, 2019
Kind
B2
Abstract

An aspect of the present disclosure is a device that includes a first layer that includes a hole-transport material and an acid, where the first layer has a conductivity between 20 μS/cm and 500 μS/cm. In some embodiments of the present disclosure, the first layer may absorb light having a wavelength between 400 nm and 600 nm. In some embodiments of the present disclosure, the hole-transport material may include at least one of 2,2′,7,7′-tetrakis(N,N-di-p-methoxyphenylamine)-9,9′-spirobifluorene (spiro-OMeTAD), a derivative of spiro-OMeTAD, poly(triarylamine), poly(3-hexylthiophene), and/or N,N′-bis(3-methylphenyl)-N,N′-diphenylbenzidine.

Claims (41)

1. A photovoltaic device comprising:

a hole-transport layer comprising 2,2′,7,7′-tetrakis(N,N-di-p-methoxyphenylamine)-9,9′-spirobifluorene (spiro-OMeTAD) and an acid; and

a perovskite layer, wherein:

the perovskite layer is in physical contact with the first hole-transport layer, and

the acid is selected from the group consisting of citric acid, formic acid, lactic acid, oxalic acid, cinnamic acid, a sulfonic acid, a phosphonic acid, a carboxylic acid, hydrochloric acid, hydrobromic acid, hydroiodic acid, nitric acid, phosphoric acid, phosphorous acid, sulfuric acid, and selenic acid.

2. The photovoltaic device of claim 1 , wherein the hole-transport layer absorbs light having a wavelength between 400 nm and 600 nm.

3. The photovoltaic device of claim 1 , wherein the hole-transport layer further comprises at least one of a derivative of spiro-OMeTAD, poly(triarylamine), poly(3-hexylthiophene), or N,N′-bis(3-methylphenyl)-N,N′-diphenylbenzidine.

4. The photovoltaic device of claim 1 , wherein the hole-transport layer further comprises a dopant comprising at least one of an alkaline salt, a Co(III) salt, 2,3,5,6-tetrafluoro-7,7,8,8-tetracyanoquinodimethane, SnCl 4 , Ag—N-butyl-N′-(4-pyridylheptyl)imidazolium bis(trifluoromethane)sulfonamide, N-butyl-N′-(4-pyridylheptyl)imidazolium bis(trifluoromethane)sulfonimide, or N(PhBr) 3 SbCl 6 .

5. The photovoltaic device of claim 1 , wherein the hole-transport layer has a conductivity between 20 μS/cm and 500 μS/cm.

6. The photovoltaic device of claim 5 , wherein the conductivity is between 100 μS/cm and 500 μS/cm.

7. The photovoltaic device of claim 1 , further comprising:

an electron-transport layer, wherein:

the perovskite layer is positioned between the first hole-transport layer and the electron-transport layer, and

the device has a fill-factor of greater than 0.70 and a power conversion efficiency of greater than 17%.

8. The photovoltaic device of claim 7 , wherein:

the perovskite layer comprises FA 1-x Cs x PbI 3 , and

x is between zero and 1.0 inclusively.

9. The photovoltaic device of claim 8 , wherein the perovskite layer comprises FA 0.85 Cs 0.15 PbI 3 .

10. The photovoltaic device of claim 1 , wherein the perovskite layer comprises ABX 3 , A is a first cation, B is a second cation, and X is an anion.

11. The photovoltaic device of claim 10 , wherein the second cation comprises at least one of lead, tin, or germanium.

12. The photovoltaic device of claim 10 , wherein the anion comprises a halogen.

13. The photovoltaic device of claim 10 , wherein the first cation comprises an alkyl ammonium cation or an alkali metal cation.

14. The photovoltaic device of claim 13 , wherein the alkali metal cation comprises at least one of cesium or rubidium.

15. The photovoltaic device of claim 13 , wherein the alkyl ammonium cation comprises at least one of methylammonium, ethylammonium, propylammonium, butylammonium, or formamidinium (FA).

16. A method comprising:

mixing a hole-transport material comprising 2,2′,7,7′-tetrakis(N,N-di-p-methoxyphenylamine)-9,9′-spirobifluorene (spiro-OMeTAD), a dopant, an acid, and a solvent to form a solution,

separating the solution into a liquid and a solid,

applying the liquid to a surface of a perovskite layer to form a liquid layer on the surface, and

removing at least a portion of the solvent to transform the liquid layer to a hole-transport layer comprising the spiro-OMeTAD, the dopant, and the acid, wherein:

the perovskite layer is in physical contact with the hole-transport layer,

the acid is selected from the group consisting of citric acid, formic acid, lactic acid, oxalic acid, cinnamic acid, a sulfonic acid, a phosphonic acid, a carboxylic acid, hydrochloric acid, hydrobromic acid, hydroiodic acid, nitric acid, phosphoric acid, phosphorous acid, sulfuric acid, and selenic acid,

the liquid is substantially free of the solid,

the solid is substantially free of the liquid,

the solid layer has a conductivity between 100 μS/cm and 500 μS/cm, and

whereby the photovoltaic device of claim 1 is produced.

17. The method of claim 16 , wherein the separating is performed by at least one of filtrating, centrifugation, or electrostatic separation.

18. The method of claim 17 , wherein the separating is by filtrating using a filter having an average pore size of less than 1.0 micron.

19. The method of claim 16 , wherein the applying is performed using at least one of spin-coating, curtain-coating, dip-coating, blade-coating, slot-die coating, or spraying.

20. The method of claim 16 , wherein the mixing is performed at a temperature between 15° C. and 100° C.

21. The method of claim 16 , wherein the removing is performed by at least one of centrifugation, heating the liquid layer, or flowing a gas over the liquid layer.

22. The method of claim 21 , wherein the removing comprises heating the liquid layer to a temperature between 30° C. and 100° C.

Assignments (3)
CHANGE OF NAME Recorded Dec 16, 2025
From: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
To: ALLIANCE FOR ENERGY INNOVATION, LLC
Reel/Frame 073993/0276 →
CONFIRMATORY LICENSE Recorded Mar 24, 2022
From: NATIONAL RENEWABLE ENERGY LABORATORY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 059388/0362 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 29, 2017
From: ZHU, KAI; LI, ZHEN
To: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
Reel/Frame 042863/0348 →