Medical lead connectors with contact electrodes
View Patent ↗Embodiments disclosed herein include devices and methods pertaining to medical lead connectors. According to various embodiments of the disclosed technology, disclosed is a lead connector that may include a base member; a flexible circuit configured to support electrical connections; and a casing that includes a bottom casing and a detachable cover member to be placed on top of the bottom casing. The bottom casing may include an array of slot openings to provide access to a surface of the flexible circuit and the lead connector may also include an array of electrode contacts positioned on top of the slot openings. Furthermore, a lead may be configured to be inserted through the lead connector via an opening on both ends of the cover member, wherein the lead pushes the ball contacts downward allowing the ball contacts to make electrical contact with the flexible circuit through the slot opening of the bottom casing.
1. A lead connector comprising:
a base member;
a flexible circuit disposed on the base member and comprising a plurality of electrical contacts;
a casing comprising a bottom casing and a cover member, wherein the bottom casing comprises an array of receptacles at least partially open to a surface of the flexible circuit and aligned with corresponding electrical contacts on the printed circuit board; and
an array of ball contacts positioned in the receptacles within the bottom casing;
wherein when a lead is inserted through the lead connector via an opening on the cover member, the lead pushes the ball contacts downward to make electrical contact with the contacts on the flexible circuit.
2. The lead connector of claim 1 , wherein the flexible circuit comprises a printed circuit board.
3. The lead connector of claim 1 , wherein the lead comprises an array of electrical contacts to be aligned with the ball contacts.
4. The lead connector of claim 1 , wherein the bottom casing comprises individual receptacles for placement of each individual ball contact.
5. The lead connector of claim 1 , wherein the base member comprises a spring located on an opposite side of the circuit board from the array of ball contacts.
6. The lead connector of claim 1 , wherein the base member is made of material comprising an elastomer.
7. The lead connector of claim 6 , wherein the flexible circuit is configured to make an electrical connection with the ball contacts when the lead is inserted through the opening of the cover member.
8. The lead connector of claim 7 , wherein the base member and the flexible circuit both conform to a shape of the ball contacts when the ball contacts are pushed downward by the lead.
9. The lead connector of claim 1 , wherein the bottom casing comprises two rows of slot openings in parallel formation.
10. The lead connector of claim 9 , wherein the ball contacts are each placed above the slot openings resulting in two rows of ball contacts in parallel formation.
11. The lead connector of claim 10 , wherein a single electrical contact of the lead makes contact with two ball contacts simultaneously.
12. A method of using a lead connector for medical purposes comprising:
inserting a lead into an opening of a lead connector, the lead connector comprising:
a base member;
a flexible circuit configured to support electrical connections;
a casing comprising a bottom casing and a detachable cover member to be placed on top of the bottom casing, wherein the bottom casing comprises an array of slot openings to provide access to a surface of the flexible circuit; and
an array of ball contacts positioned on top of the slot opening within the bottom casing;
guiding the lead through a first opening on the lead connector till the lead passes through the second opening at an opposite end of the first opening; and
aligning the lead with the ball contacts, such that each of the electric contacts of the lead is positioned to touch a corresponding electrode ball contact.
13. The method of claim 12 , wherein the base member is made of material comprising an elastomer.
14. The method of claim 12 , wherein the lead comprises an array of electrical contacts to be aligned with the ball contacts.
15. The method of claim 12 , wherein the flexible circuit is configured to make an electrical connection with the ball contacts when the lead is inserted through the opening of the cover member.
16. The method of claim 15 , wherein the base member and the flexible circuit both conform to a shape of the ball contacts when the ball contacts are pushed downward by the lead.
17. The method of claim 12 , wherein the bottom casing comprises two rows of slot openings in parallel formation.
18. The method of claim 17 , wherein the ball contacts are each placed above the slot openings resulting in two rows of ball contacts in parallel formation so that a single electrical contact of the lead makes contact with two ball contacts simultaneously.
19. The method of claim 12 , wherein the flexible circuit comprises a printed circuit board.
20. The method of claim 19 , further comprising attaching the lead to a medical equipment.