Granted Patent B2

US 10,234,854 · App. 15/645,970 · Granted Mar 19, 2019

Abstract

Claims (64)

1. A monitoring system for a heating, ventilation, and air conditioning (HVAC) system of a building, the monitoring system comprising:

a monitoring device installed at the building, wherein the monitoring device is configured to:

(i) measure an aggregate current supplied to a plurality of components of an indoor air handler of the HVAC system,

(ii) process the measured aggregate current to create a frequency domain representation, and

(iii) transmit the frequency domain representation and a time domain current value based on the measured aggregate current; and

a processing system located remotely from the building, wherein the processing system is configured to:

(i) receive the frequency domain representation and the time domain current value transmitted from the monitoring device,

(ii) based on received frequency domain representations and time domain current values, assess whether a fault has occurred in a first component of the plurality of components of the indoor air handler, and

(iii) in response to determining occurrence of the fault of the first component:

determine a part number associated with the first component; and

transmit the part number to a contractor associated with the HVAC system for replacement of the first component.

2. The monitoring system of claim 1 wherein the aggregate current is exclusive of a current supplied to a compressor of the HVAC system.

3. The monitoring system of claim 1 wherein the processing system is configured to, in response to determining occurrence of the fault of the first component, transmit an alert to at least one of (i) an owner of the building and (ii) the HVAC contractor.

4. The monitoring system of claim 1 wherein:

measuring the aggregate current includes sampling the aggregate current over a time period; and

processing the measured aggregate current to create the frequency domain representation includes performing a frequency domain analysis on the samples over the time period.

5. The monitoring system of claim 4 wherein the monitoring device is configured to (i) determine a single time domain current value for the time period and (ii) transmit the determined single time domain current value to the processing system without transmitting the samples to the processing system.

6. The monitoring system of claim 1 wherein the processing system is configured to:

identify times corresponding to transitions in an operational sequence of the HVAC system based on the transmitted frequency domain representation;

determine a startup sequence of the HVAC system based on the identified times; and

identify the fault based on the determined startup sequence.

7. The monitoring system of claim 1 wherein:

assessing whether the fault has occurred in the first component includes comparing the frequency domain representation to baseline data; and

the processing system is configured to adapt the baseline data based on normal operation of the HVAC system.

8. The monitoring system of claim 1 wherein:

the monitoring device measures the aggregate current over a series of consecutive time periods and transmits a frame of information to the processing system for each of the time periods;

for a first period of the time periods, the monitoring device transmits a first frame including (i) the time domain current value and (ii) the frequency domain representation; and

the first frame does not include individual samples of the aggregate current.

9. The monitoring system of claim 1 wherein:

the monitoring device is located proximate to the indoor air handler of the HVAC system;

the monitoring system further comprises a second monitoring device configured to (i) measure a second aggregate current supplied to a plurality of components of a second enclosure and (ii) transmit current data based on the measured second aggregate current to the processing system via the monitoring device;

the second monitoring device is located proximate to the second enclosure of the HVAC system; and

the second enclosure includes at least one of a compressor and a heat pump heat exchanger.

10. The monitoring system of claim 1 wherein the processing system is configured to:

selectively predict an impending failure of the first component based on the frequency domain representation; and

generate an alert in response to predicting the impending failure.

11. A method of monitoring a heating, ventilation, and air conditioning (HVAC) system of a building, the method comprising:

using a monitoring device installed at the building, (i) measuring an aggregate current supplied to a plurality of components of an indoor air handler of the HVAC system and (ii) processing the measured aggregate current to create a frequency domain representation;

transmitting the frequency domain representation and a time domain current value based on the measured aggregate current to a processing system located remotely from the building;

at the processing system, assessing whether a fault has occurred in a first component of the plurality of components of the indoor air handler based on received frequency domain representations and time domain current values; and

in response to determining occurrence of the fault of the first component:

determining a part number associated with the first component; and

transmitting the part number to a contractor associated with the HVAC system for replacement of the first component.

12. The method of claim 11 wherein the aggregate current is exclusive of a current supplied to a compressor of the HVAC system.

13. The method of claim 11 further comprising, in response to determining occurrence of the fault of the first component, transmitting an alert to at least one of (i) an owner of the building and (ii) the HVAC contractor.

14. The method of claim 11 wherein:

measuring the aggregate current includes sampling the aggregate current over a time period; and

processing the measured aggregate current to create the frequency domain representation includes performing a frequency domain analysis on the samples over the time period.

15. The method of claim 11 wherein measuring the aggregate current includes measuring the current supplied to the plurality of components of the indoor air handler of the HVAC system over a series of consecutive time periods, the method further comprises transmitting, by the monitoring device, a frame of information to the processing system for each of the time periods, wherein:

for a first period of the time periods, the monitoring device transmits a first frame including (i) the time domain current value and (ii) the frequency domain representation; and

the first frame does not include individual samples of the aggregate current.

16. The method of claim 11 wherein determining whether the fault has occurred in the first component includes comparing the frequency domain representation to baseline data, the method further comprises adapting the baseline data based on normal operation of the HVAC system.

17. The method of claim 11 further comprising:

identifying times corresponding to transitions in an operational sequence of the HVAC system based on the frequency domain representation; and

analyzing the frequency domain representation around the identified times.

18. The method of claim 11 further comprising:

recording control signals from a thermostat; and

transmitting information based on the control signals to the processing system.

19. The method of claim 11 wherein the monitoring device is located proximate to the indoor air handler of the HVAC system, the method further comprises:

measuring a second aggregate current supplied to a plurality of components of a second enclosure of the HVAC system using a second monitoring device located proximate to the second enclosure, wherein the second enclosure includes at least one of a compressor and a heat pump heat exchanger; and

transmitting current data based on the measured second aggregate current to the processing system.

20. The method of claim 11 further comprising:

selectively predicting an impending failure of the first component based on the received frequency domain representations; and

generating an alert in response to prediction of impending failure.

Assignments (6)