Encapsulated splice chuck

1. An encapsulated splice chuck comprising:

a splice chuck body,

a body encapsulation positioned about an exterior surface of the splice chuck body;

a first forcing cone threadedly coupled to the splice chuck body, the first forcing cone including a tapered inner surface;

a first forcing cone encapsulation positioned about an exterior surface of the first forcing cone;

a first set of wedges positioned within the first forcing cone;

a second forcing cone mechanically coupled to the splice chuck body, the second forcing cone including a tapered inner surface;

a second forcing cone encapsulation positioned about an exterior surface of the second forcing cone; and

a second set of wedges positioned within the second forcing cone;

wherein the first and second cone encapsulations are each separate from the body encapsulation so that as each forcing cone is coupled to the splice chuck body, the respective forcing cone encapsulation at least partially engages the body encapsulation.

2. The encapsulated splice chuck of claim 1 , further comprising:

a central disk positioned within the splice chuck body;

a first spring extending between the first set of wedges and the central disk; and

a second spring extending between the second set of wedges and the central disk.

3. The encapsulated splice chuck of claim 1 , further comprising:

a first seal positioned between the first forcing cone and the splice chuck body so as to retard fluid ingress between the body encapsulation and the first forcing cone encapsulation; and

a second seal positioned between the second forcing cone and the splice chuck body so as to retard fluid ingress between the body encapsulation and the second forcing cone encapsulation.

4. The encapsulated splice chuck of claim 1 , wherein the splice chuck body comprises an internal thread, and the first and second forcing cones each include an external thread, and wherein the first and second forcing cones are threadedly coupled to the splice chuck body.

5. The encapsulated splice chuck of claim 1 , wherein the first set of wedges comprises two or more wedges, and wherein the second set of wedges comprises two or more wedges.

6. The encapsulated splice chuck of claim 1 , further comprising a sheathing seal mechanically coupled to the first forcing cone.

7. The encapsulated splice chuck of claim 6 , wherein the sheathing seal further comprises a tab and the first forcing cone further comprises a matching slot formed in the first forcing cone encapsulation, the tab fitting into the matching slot.

8. The encapsulated splice chuck of claim 1 , wherein the body encapsulation, first forcing cone encapsulation, and second forcing cone encapsulation are formed from one or more of epoxy, phenolic resin, nylon, polyethylene, and polystyrene.

9. The encapsulated splice chuck of claim 1 , wherein the body encapsulation is molded to the exterior surface of the splice chuck body.

10. The encapsulated splice chuck of claim 1 , wherein the first forcing cone encapsulation is molded to the exterior surface of the first forcing cone, and the second forcing cone encapsulation is molded to the exterior surface of the second forcing cone.

11. The encapsulated splice chuck of claim 1 , wherein the body encapsulation, the first forcing cone encapsulation, and the second forcing cone encapsulation protect one or more of the splice chuck body, forcing cones, and sets of wedges from exposure to a surrounding environment.

12. The encapsulated splice chuck of claim 1 , wherein each forcing cone has an outside end and an inside end and wherein the inner diameter of each forcing cone is smaller at the outside end than at the inside end of that forcing cone.

13. A method comprising:

providing an encapsulated splice chuck, the encapsulated splice chuck comprising:

a splice chuck body,

a body encapsulation positioned about an exterior surface of the splice chuck body;

a first forcing cone threadedly coupled to the splice chuck body, the first forcing cone including a tapered inner surface;

a first forcing cone encapsulation positioned about an exterior surface of the first forcing cone;

a first set of wedges positioned within the first forcing cone;

a second forcing cone mechanically coupled to the splice chuck body, the second forcing cone including a tapered inner surface;

a second forcing cone encapsulation positioned about an exterior surface of the second forcing cone; and

a second set of wedges positioned within the second forcing cone;

wherein the first and second cone encapsulations are each separate from the body encapsulation so that as each forcing cone is coupled to the splice chuck body, the respective forcing cone encapsulation at least partially engages the body encapsulation;

providing a first and second tension member, each tension member including a strand;

inserting the strand of the first tension member into the first set of wedges within the first forcing cone;

inserting the strand of the second tension member into the second set of wedges within the second forcing cone; and

applying tension to the first and second tension members to pull the first and second sets of wedges into the first and second forcing cones and retard the first and second tension members from being removed from the encapsulated splice chuck.

14. A system comprising:

a concrete form; and

a post-tensioning tendon, the post-tensioning tendon including:

a first anchor;

a second anchor;

a first tension member;

a second tension member; and

an encapsulated splice chuck mechanically coupled to the first and second tension members, the encapsulated splice chuck including:

a splice chuck body,

a body encapsulation positioned about an exterior surface of the splice chuck body;

a first forcing cone threadedly coupled to the splice chuck body, the first forcing cone including a tapered inner surface;

a first forcing cone encapsulation positioned about an exterior surface of the first forcing cone;

a first set of wedges positioned within the first forcing cone;

a second forcing cone mechanically coupled to the splice chuck body, the second forcing cone including a tapered inner surface;

a second forcing cone encapsulation positioned about an exterior surface of the second forcing cone; and

a second set of wedges positioned within the second forcing cone,

wherein the first and second cone encapsulations are each separate from the body encapsulation so that as each forcing cone is coupled to the splice chuck body, the respective forcing cone encapsulation at least partially engages the body encapsulation.

15. The system of claim 14 , further comprising:

a central disk positioned within the splice chuck body;

a first spring extending between the first set of wedges and the central disk; and

a second spring extending between the second set of wedges and the central disk.

16. The system of claim 14 , further comprising:

a first seal positioned between the first forcing cone and the splice chuck body so as to retard fluid ingress between the body encapsulation and the first forcing cone encapsulation; and

a second seal positioned between the second forcing cone and the splice chuck body so as to retard fluid ingress between the body encapsulation and the second forcing cone encapsulation.

17. The system of claim 14 , wherein the splice chuck body comprises an internal thread, and the first and second forcing cones each include an external thread, and wherein the first and second forcing cones are threadedly coupled to the splice chuck body.

18. The system of claim 14 , wherein the first set of wedges comprises two or more wedges, and wherein the second set of wedges comprises two or more wedges.