Mobile flowback and produced water re-use system
A mobile water re-use system can include a chemical treatment apparatus, at least one weir tank in fluid communication with the chemical treatment apparatus, and two or more settling tanks in fluid communication with each other and at least one of the settling tanks in fluid communication with the weir tank. The weir tank can have a first end, a second end, an internal chamber, and a plurality of baffles that induce turbulent flow of fluid through the internal chamber. The settling tanks can provide, promote, facilitate, result in, and/or induce laminar flow of fluid through at least a portion of the internal chamber. Weir tanks, settling tanks, and method of treating flowback and produced water are also described.
1. A mobile water re-use system, comprising:
a chemical treatment apparatus;
at least one weir tank in fluid communication with the chemical treatment apparatus, the weir tank comprising a first end, a second end, an internal chamber, and a plurality of baffles that induce turbulent flow of fluid through the internal chamber; and
two or more settling tanks in fluid communication with each other, wherein at least one of the settling tanks is in fluid communication with the weir tank, and wherein the settling tanks provide laminar flow of fluid through at least one internal chamber of the settlinq tanks.
2. The mobile water re-use system of claim 1 , wherein at least a portion of the baffles extends up from a bottom portion of the internal chamber of the weir tank, the baffles comprising an arm that extends out in a direction toward the first end of the weir tank.
3. The mobile water re-use system of claim 2 , wherein the baffles are shorter toward the second end of the weir tank.
4. The mobile water re-use system of claim 2 , wherein the weir tank further comprises additional baffles that extend down from a top portion of the internal chamber of the weir tank.
5. The mobile water re-use system of claim 4 , wherein the additional baffles that extend down from the top portion of the internal chamber of the weir tank are positioned above the arms of the baffles that extend up from the bottom portion of the internal chamber.
6. The mobile water re-use system of claim 1 , wherein the weir tank further comprises a fluid inlet at the first end of the weir tank and a fluid outlet at the second end of the weir tank.
7. The mobile water re-use system of claim 6 , wherein the fluid outlet of the weir tank comprises a hollow extension member that extends to a selected height within the internal chamber of the weir tank.
8. The mobile water re-use system of claim 7 , wherein the hollow extension member comprises a bell-shaped inlet, and wherein the hollow extension member provides laminar flow of the fluid to the settling tanks.
9. The mobile water re-use system of claim 1 , wherein at least one settling tank of the settling tanks comprises:
a first end comprising a fluid inlet port and a fluid outlet port;
a second end;
an internal chamber; and
an internal feed line positioned within the internal chamber of the at least one settling tank, the internal feed line having a first end connected to the fluid outlet port and a second end that extends out toward the second end of the at least one settling tank.
10. The mobile water re-use system of claim 9 , wherein the at least one settling tank further comprises a baffle plate positioned between the second end of the internal feed line and the first end of the at least one settling tank.
11. The mobile water re-use system of claim 10 , wherein the baffle plate spans the entire width of the internal chamber of the at least one settling tank.
12. The mobile water re-use system of claim 11 , wherein a bottom perimeter of the baffle plate is positioned below an opening at the second end of the internal feed line.
13. The mobile water re-use system of claim 12 , wherein a gap is formed between a top perimeter of the baffle plate and a top portion of the internal chamber of the settling tank.
14. The mobile water re-use system of claim 1 , further comprising a holding tank in fluid communication with at least one of the settling tanks.
15. The mobile water re-use system of claim 14 , wherein fluid communication between the weir tank, the two or more settling tanks, and the holding tank is formed by fluid connectors having an internal diameter of greater than about 8 inches.
16. The mobile water re-use system of claim 1 , further comprising at least one computing device, wherein the mobile water re-use system is automatically controlled by the at least one computing device.