Loop powered process control instrument with communication bypass circuit
View Patent ↗A loop powered process instrument comprises a control system including a control circuit, a modem circuit and a loop output circuit. The control circuit measures a process variable and develops a measurement signal representing the process variable and includes a loop control circuit and a communication circuit. The modem circuit is operatively connected to the communication circuit and includes a modulation input port and a modulation output port. The loop output circuit receives a measurement signal from the loop control circuit and is connected to the modulation input port. A two-wire circuit is for connection to a remote power source using a two-wire process loop. A power supply with isolation is connected to the two-wire circuit and the loop output circuit to isolate the two-wire circuit from the control system. The power supply receives power from the two-wire process loop and supplies power to the control system and draws loop current on the two-wire process loop in accordance with the measurement signal and provides the modulation output on the loop current. A bypass circuit with isolation is connected between the two-wire circuit and the modem circuit modulation input port for providing input modulated signals to the modem circuit bypassing the power supply.
1. A loop powered process control instrument comprising:
a control system comprising a control circuit, a modem circuit and a loop output circuit, the control circuit measuring a process variable and developing a measurement signal representing the process variable and including a loop control circuit and a communication circuit, the modem circuit operatively connected to the communication circuit and including a modulation input port and a modulation output port, the loop output circuit receiving the measurement signal from the loop control circuit and being connected to the modulation output port;
a two-wire circuit for connection to a remote power source using a two-wire process loop;
a power supply with isolation, connected to the two-wire circuit and the loop output circuit, to isolate the two-wire circuit from the control system, the power supply receiving power from the two-wire process loop and supplying power to the control system and drawing loop current on the two-wire process loop in accordance with the measurement signal and providing the modulation output on the loop current; and
a bypass circuit with isolation connected between the two-wire circuit and the modem circuit modulation input port for providing input modulated signals to the modem circuit bypassing the power supply.
2. The loop powered process instrument of claim 1 wherein the bypass circuit receives a communication input voltage modulated signal from the two-wire circuit.
3. The loop powered process instrument of claim 1 wherein the bypass circuit comprises series connected high voltage isolation capacitors and maintains a high input impedance.
4. The loop powered process instrument of claim 1 wherein the power supply comprises a voltage regulator receiving loop power and developing a regulated output voltage and the bypass circuit connects to the two-wire circuit before the voltage regulator.
5. The loop powered process instrument of claim 1 wherein the power supply comprises a transformer.
6. The loop powered process instrument of claim 1 wherein the modem circuit receives the input modulated signal and generates digital signals to the control circuit.
7. The loop powered process instrument of claim 1 wherein the modem circuit receives digital signals from the control circuit and generates the output modulated signal to cause modulation on the loop current.
8. The loop powered process instrument of claim 1 wherein the control circuit comprises a microcontroller.
9. The loop powered process instrument of claim 1 wherein the modem circuit comprises a modem with Highway Addressable Remote Transducer (HART) capabilities.
10. The loop powered process instrument of claim 1 wherein the modem circuit comprises a Fieldbus modem.
11. A two-wire transmitter comprising:
a dual compartment housing defining a wiring compartment and a control compartment;
a control system in the control compartment comprising a control circuit, a modem circuit and a loop output circuit, the control circuit measuring a process variable and developing a measurement signal representing the process variable and including a loop control circuit and a communication circuit, the modem circuit operatively connected to the communication circuit and including a modulation input port and a modulation output port, the loop output circuit receiving the measurement signal from the loop control circuit and being connected to the modulation output port;
a two-wire circuit and a power supply in the wiring compartment, the two-wire circuit for connection to a remote power source using a two-wire process loop and the power supply, with isolation, connected to the two-wire circuit and the loop output circuit, to isolate the two-wire circuit from the control system, the power supply receiving power from the two-wire process loop and supplying power to the control system and drawing loop current on the two-wire process loop in accordance with the measurement signal and providing a modulation output on the loop current; and
a bypass circuit with isolation in the wiring compartment connected between the two-wire circuit and the modem circuit modulation input port for providing input modulated signals to the modem circuit bypassing the power supply.
12. The two-wire transmitter of claim 11 wherein the bypass circuit receives a communication input voltage modulated signal from the two-wire circuit.
13. The two-wire transmitter of claim 11 wherein the bypass circuit comprises series connected high voltage isolation capacitors and maintains a high input impedance.
14. The two-wire transmitter of claim 11 wherein the power supply comprises a voltage regulator receiving loop power and developing a regulated output voltage and the bypass circuit connects to the two-wire circuit before the voltage regulator.
15. The two-wire transmitter of claim 11 wherein the modem circuit receives the input modulated signal and generates digital signals to the control circuit.
16. The two-wire transmitter of claim 11 wherein the modem circuit receives digital signals from the control circuit and generates the output modulated signal to cause modulation on the loop current.
17. The two-wire transmitter of claim 16 wherein the modem circuit comprises a modem with Highway Addressable Remote Transducer (HART) capabilities.
18. The two-wire transmitter of claim 16 wherein the modem circuit comprises a Fieldbus modem.
19. The two-wire transmitter of claim 11 wherein the control circuit comprises a microcontroller.
20. The two-wire transmitter of claim 11 wherein the wiring compartment comprises an explosion proof compartment and the control compartment comprises an intrinsically safe compartment.