IP Library Granted Patent US 10,132,543
Granted Patent B2
US 10,132,543 · App. 15/651,942 · Granted Nov 20, 2018

System and method of controlling a variable-capacity compressor

Inventors: Sahil Popli (Troy, OH); Edward J. Trudeau, Jr. (Covington, OH); Hung M. Pham (Dayton, OH)
Assignee: Emerson Climate Technologies, Inc.
F25B49/022F24F11/30F24F2110/10F24F2110/12F24F2140/50F25B1/10F25B13/00F25B2400/075F25B2500/19F25B2600/01F25B2700/2106
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Quick Facts
Patent No.
US 10,132,543
App. No.
15/651,942
Granted
Nov 20, 2018
Kind
B2
Abstract

A climate-control system includes a variable-capacity compressor unit operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode and a control module configured to (i) switch the variable-capacity compressor unit between the first capacity mode and the second capacity mode based on a demand signal, a current outdoor air temperature, and an outdoor-air-temperature slope, (ii) select a region based on a first comparison of at least one outdoor-air-temperature value with a predetermined outdoor-air-temperature range and a second comparison of at least one outdoor-relative-humidity value with a predetermined outdoor-relative-humidity range, and (iii) set at least one system operating parameter based on the selected region, the at least one system operating parameter including at least one of a high-capacity runtime of the variable-capacity compressor unit, a low-capacity runtime of the variable-capacity compressor unit, and a fan speed.

Claims (22)

1. A climate-control system comprising a variable-capacity compressor unit and a control module controlling the variable-capacity compressor unit, the variable-capacity compressor unit operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode, the control module configured to switch the variable-capacity compressor unit between the first capacity mode and the second capacity mode based on a demand signal, outdoor-air-temperature data, and a region in which the climate-control system is installed.

2. The climate-control system of claim 1 , wherein the control module is configured to switch the variable-capacity compressor unit between the first capacity mode and the second capacity mode based on a time of day.

3. The climate-control system of claim 2 , wherein the control module approximates the time of day by determining an outdoor-air-temperature slope.

4. The climate-control system of claim 1 , further comprising an indoor blower forcing air over an indoor heat exchanger, the indoor blower having a speed setting determined based on the region in which the climate-control system is installed.

5. The climate-control system of claim 1 , wherein the control module sets at least one system operating parameter based on the region in which the climate-control system is installed, the at least one system operating parameter including one or more of a high-capacity runtime of the variable-capacity compressor unit, a low-capacity runtime of the variable-capacity compressor unit, and a fan speed.

6. The climate-control system of claim 1 , wherein the control module selects the region based on a comparison of outdoor-air-temperature values and outdoor-relative-humidity values with predetermined ranges of outdoor-air-temperature and outdoor-relative-humidity values.

7. The climate-control system of claim 1 , wherein the control module selects the region based on a comparison of user-selected indoor temperature setpoints with predetermined ranges of indoor temperature setpoints.

8. The climate-control system of claim 1 , wherein the demand signal is generated by a single-stage thermostat.

9. A climate-control system comprising:

a variable-capacity compressor unit operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode;

a control module configured to (i) switch the variable-capacity compressor unit between the first capacity mode and the second capacity mode based on a demand signal, a current outdoor air temperature, and an outdoor-air-temperature slope, and (ii) set at least one system operating parameter based on a region in which the climate-control system is installed, wherein the at least one system operating parameter includes at least one of a runtime of the variable-capacity compressor unit in the first capacity mode, a runtime of the variable-capacity compressor unit in the second capacity mode, and a fan speed.

10. The climate-control system of claim 9 , wherein the control module sets the at least one system operating parameter based on a time of day.

11. The climate-control system of claim 10 , wherein the control module approximates the time of day by determining the outdoor-air-temperature slope.

12. The climate-control system of claim 9 , wherein the control module switches the variable-capacity compressor unit between the first and second capacity modes based on a previous runtime in the second capacity mode during a previous demand period.

13. The climate-control system of claim 9 , wherein the control module determines which of first, second, third and fourth ranges the outdoor-air-temperature slope is within.

14. The climate-control system of claim 13 , wherein the control module sets a runtime of the variable-capacity compressor unit in the first capacity mode according to one of four columns in a lookup table based on which one of the first, second, third and fourth ranges the outdoor-air-temperature slope is within.

15. The climate-control system of claim 14 , wherein the first range includes an outdoor-air-temperature slope of zero, the second range corresponds to a positive outdoor-air-temperature slope, the third range corresponds to a negative outdoor-air-temperature slope, and the fourth range corresponds to an extreme negative outdoor-air-temperature slope.

16. The climate-control system of claim 15 , wherein the control module accounts for relative humidity based on the outdoor-air-temperature slope.

17. The climate-control system of claim 16 , wherein the control module accounts for a thermal load of a building to be heated or cooled by the climate-control system based on the outdoor-air-temperature slope.

18. The climate-control system of claim 9 , wherein outdoor-air-temperature data is obtained from an outdoor-air-temperature sensor.

19. The climate-control system of claim 9 , wherein outdoor-air-temperature data is determined based on a heat exchanger coil temperature.

20. The climate-control system of claim 9 , wherein the demand signal is generated by a single-stage thermostat.

Assignments (5)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068241/0264 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0598 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064279/0327 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064280/0695 →
ENTITY CONVERSION Recorded Jun 22, 2023
From: EMERSON CLIMATE TECHNOLOGIES, INC.
To: COPELAND LP
Reel/Frame 064058/0724 →
Continuity (3)
Continuation 15138551 · Apr 26, 2016
Provisional Application 62153209 · Apr 27, 2015
Related Publication 20170350633A1 · Dec 7, 2017