IP Library Granted Patent US 10,463,164
Granted Patent B2
US 10,463,164 · App. 15/653,584 · Granted Nov 5, 2019

Adjustable mattress foundation

Inventors: Kenneth L. Kramer (Greensburg, IN); Darrell L. Metz (Batesville, IN); Jeffrey M. Woodall (Greenfield, IN)
Assignee: DREAMWELL, LTD.
A47C20/08A47C19/021A47C20/04A47C20/041A47C21/006
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,463,164
App. No.
15/653,584
Granted
Nov 5, 2019
Kind
B2
Abstract

Adjustable mattress foundations generally include a mattress support surface including a head and back section hingedly connected to an intermediate seat section at one end and a leg and foot section hingedly connected to the intermediate seat section at another end. The intermediate seat section includes spaced apart upper and lower panels, wherein the lower panel is hingedly connected to the head and back section and slideably engaged with side frame members of the foundation, and wherein the upper panel is stationary and hingedly connected to the leg and foot section. A linear actuator is operatively coupled to a linkage assembly to independently effect inclination or declination of the head and back section relative to the intermediate seat section and is further operative to effect an increase or decrease in a length of the intermediate seat section by movement of the lower panel relative to the upper panel.

Claims (24)

1. An adjustable mattress foundation, comprising:

a foundation frame comprising side frame members and transverse frame members attached at respective ends to define a generally rectangular shape;

a mattress support surface including a head and back section hingedly connected to an intermediate seat section at one end and a leg and foot section hingedly connected to the intermediate seat section at another end, wherein the intermediate seat section includes an upper panel and a lower panel spaced apart from the upper panel, wherein the lower panel is hingedly connected to the head and back section and slidably engaged with the side frame members, and wherein the upper panel is stationary and hingedly connected to the leg and foot section; and

a first linear actuator having an extending and retracting member operatively coupled to a first linkage assembly to independently effect inclination or declination of the head and back section relative to the intermediate seat section, wherein the first linear actuator is further operative to effect an increase or decrease in a length of the intermediate seat section by movement of the lower panel relative to the upper panel.

2. The adjustable mattress foundation of claim 1 , further comprising:

a second linear actuator having an extending and retracting member operatively coupled to a second linkage assembly to independently effect inclination or declination of the foot and leg section.

3. The adjustable mattress foundation of claim 1 , wherein the side frame member is an angle iron having an L-shaped cross section, and wherein the lower panel is coupled to a linear slide plate including a channel adapted to slideably engage a portion of the L-shaped cross section.

4. The adjustable mattress foundation of claim 1 , wherein the upper panel is spaced apart from the lower panel by a spacer.

5. The adjustable mattress foundation of claim 1 , wherein the head and back section comprises a single panel, and the leg and foot section comprises a first panel hingeably connected to a second panel.

6. The adjustable mattress foundation of claim 1 , wherein the first and second linkage assemblies comprise first and second spaced apart torsional members coupled to the side frame members, wherein the first and second linear actuators are coupled to and oriented to effect selective rotation of the first and second spaced apart torsional members, wherein the first and second torsional members comprise roller arms coupled thereto having a free end in contact with the head and back section and the leg and foot section, wherein rotation of the first and/or second torsional members selectively inclines or declines the head and back section and/or the leg and foot section relative to the intermediate seat section.

7. The adjustable mattress foundation of claim 1 , wherein the first torsional member is proximate to the head and back section, and the second torsional member is proximate to the leg and foot section, wherein the first torsional member further comprises link arms pivotably coupled to the first torsional member at one end and fixed attached to the lower panel at another end, wherein rotation of the first torsional member translates the lower panel relative to the upper panel.

8. The adjustable mattress foundation of claim 1 , wherein a mattress support surface further comprises at least one vibratory unit coupled thereto.

9. The adjustable mattress foundation of claim 1 , further comprising a corner bracket at the respective ends of the side frame members and the transverse members to define the generally rectangular shape, the corner bracket at an angle of about 45 degrees between the respective ends of the side frame members and the transverse frame members; and a foam block coupled to the corner bracket and having an arcuate shaped exterior portion projecting from the corner bracket.

10. A process for operating an adjustable mattress foundation, the process comprising:

changing a position of a head and back section relative to an intermediate seat section of an adjustable mattress foundation, the adjustable mattress foundation comprising a foundation frame comprising side frame members and transverse frame members attached at respective ends of the side frame members to define a generally rectangular shape; a mattress support surface including the head and back section, the intermediate seat section and a leg and foot section, wherein the intermediate seat section includes an upper panel and a lower panel spaced apart from the upper panel, wherein the lower panel is hingedly connected to the head and back section and slidably engaged with the side frame members, and wherein the upper panel is stationary and hingedly connected to the leg and foot section; and a first linear actuator having an extending and retracting member operatively coupled to a first linkage assembly to independently effect inclination or declination of the head and back section relative to the intermediate seat section, wherein the first linear actuator is further operative to effect an increase or decrease in a length of the intermediate seat section by movement of the lower panel relative to the upper panel; and

lengthening the intermediate seat section upon inclining the head and back section by moving the first portion away from the second portion; or

shortening the intermediate seat section upon declining the head and back section by moving the first portion towards the second portion.

11. The process of claim 10 , wherein changing the position of the head and back section relative to the intermediate seat section simultaneously changes a position of the leg and foot section relative to the intermediate seat section.

12. The process of claim 10 , wherein simultaneously changing the positions of the head and back section and the leg and foot section comprises actuating a second actuator operatively coupled and linked thereto.

13. The process of claim 10 , wherein changing the position of the head and back section relative to the intermediate seat section is independent from changing a position of the leg and foot section.

14. The process of claim 10 , wherein lengthening the intermediate seat section causes the head and back section to slide towards a head end of the adjustable mattress foundation.

15. An adjustable mattress foundation, comprising:

a foundation frame comprising side frame members and transverse frame members attached at respective ends with a corner bracket to define a generally rectangular shape, the corner bracket at an angle of about 45 degrees between the respective ends of the side frame members and the transverse frame members; and

a foam block coupled to the corner bracket and having an arcuate shaped exterior portion projecting from the corner bracket.

Assignments (16)
SECURITY INTEREST Recorded Aug 2, 2024
From: WELLS FARGO BANK, NATIONAL ASSOCIATION; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; SSB MANUFACTURING COMPANY; TOMORROW SLEEP LLC; TUFT & NEEDLE, LLC; DREAMWELL, LTD.
To: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 068325/0886 →
TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded May 10, 2024
From: DREAMWELL, LTD.; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; SSB MANUFACTURING COMPANY; TOMORROW SLEEP LLC; TUFT & NEEDLE, LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB
Reel/Frame 067379/0782 →
SECURITY AGREEMENT Recorded Jul 3, 2023
From: DREAMWELL, LTD.; TUFT & NEEDLE, LLC; SERTA SIMMONS BEDDING, LLC; NATIONAL BEDDING COMPANY, L.L.C.; TOMORROW SLEEP LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 064193/0668 →
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0236 →
RELEASE OF SUPER-PRIORITY SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0479 →
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064186/0065 →
TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 30, 2023
From: DREAMWELL, LTD.; TUFT & NEEDLE, LLC; SERTA SIMMONS BEDDING, LLC; NATIONAL BEDDING COMPANY, L.L.C.; TOMORROW SLEEP LLC; SSB MANUFACTURING COMPANY
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
Reel/Frame 064185/0583 →
NOTICE OF AGENCY RESIGNATION AND ASSIGNMENT OF SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Feb 6, 2023
From: UBS AG, STAMFORD BRANCH, AS THE RESIGNING ADMINISTRATIVE AGENT
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 063272/0391 →
SECURITY INTEREST Recorded Jan 31, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062571/0391 →
TERMINATION AND RELEASE OF ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jan 27, 2023
From: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SERTA SIMMONS BEDDING, LLC
Reel/Frame 062525/0951 →
SECURITY INTEREST Recorded Jan 27, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062525/0458 →
SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 24, 2020
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 053022/0029 →
ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Mar 13, 2020
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 052163/0559 →
SECOND LIEN TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Mar 13, 2020
From: DREAMWELL, LTD.
To: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
Reel/Frame 052163/0538 →
FIRST LIEN TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Mar 13, 2020
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 052163/0152 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 19, 2017
From: KRAMER, KENNETH L.; METZ, DARRELL L.; WOODALL, JEFFREY M.
To: DREAMWELL, LTD.
Reel/Frame 043039/0455 →
Cited By (2)
US 12,446,703 US 12,660,930