IP Library Granted Patent US 10,393,822
Granted Patent B1
US 10,393,822 · App. 15/654,543 · Granted Aug 27, 2019

Apparatus, systems, and methods for charging partial use batteries

Inventor: Soheil Ebrahimzadeh (San Francisco, CA)
Assignee: Facebook Technologies, LLC
G01R31/392G06F1/3212H01M10/44G01R31/3835
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Quick Facts
Patent No.
US 10,393,822
App. No.
15/654,543
Granted
Aug 27, 2019
Kind
B1
Abstract

A computer-implemented method for charging partial-use batteries may include (1) determining a discharge duration for a partial-use battery, (2) estimating an age of the partial-use battery, (3) calculating, based on the age, a partial charge voltage for the partial-use battery that will enable a discharge cycle of the partial-use battery to last for the discharge duration, and (4) floating the voltage of the partial-use battery at the partial charge voltage to prolong the partial-use battery's life. The partial-use battery may be a backup battery of a power supply that will experience a transition from a first power source to a second power source, the transition may be expected to last for a transitional duration, the backup battery may supply power to the power supply during the transition, and the discharge duration may be greater than or equal to the transitional duration. Various other methods, systems, and apparatus are also disclosed.

Claims (81)

1. A computer-implemented method comprising:

determining a transition duration for a partial-use battery of a power supply, wherein:

the power supply will make a transition from a first power source to a second power source;

the partial-use battery supplies power to the power supply during the transition; and

the transition is expected to last for the transitional duration;

estimating an age of the partial-use battery;

calculating, based at least in part on the age of the partial-use battery, a partial charge voltage for the partial-use battery that will enable a discharge cycle of the partial-use battery to last for the transition duration; and

floating the voltage of the partial-use battery at the partial charge voltage to prolong the life of the partial-use battery.

2. The computer-implemented method of claim 1 , wherein

the partial-use battery comprises a backup lithium-ion battery.

3. The computer-implemented method of claim 1 , wherein:

the first power source comprises mains power;

the second power source comprises one or more alternating-current generators; and

the transitional duration is equal to a sum of a start-up duration of the one or more alternating-current generators and a buffer duration.

4. The computer-implemented method of claim 1 , wherein:

the first power source comprises one or more alternating-current generators; and

the second power source comprises mains power.

5. The computer-implemented method of claim 1 , wherein the power supply supplies power within a data-center rack.

6. The computer-implemented method of claim 1 , wherein the partial charge voltage is calculated to enable the discharge cycle of the partial-use battery to last for a sum of the transitional duration and a buffer duration.

7. The computer-implemented method of claim 1 , wherein:

the partial charge voltage is less than a voltage limit of the partial-use battery; and

the voltage limit of the partial-use battery comprises one of:

a voltage of the partial-use battery when the partial-use battery is considered fully charged; or

a nominal voltage of the partial-use battery.

8. The computer-implemented method of claim 1 , wherein estimating the age of the partial-use battery comprises using a nominal capacity of the partial-use battery to estimate the age of the partial-use battery.

9. The computer-implemented method of claim 1 , wherein:

estimating the age of the partial-use battery comprises using a measured capacity of the partial-use battery to estimate the age of the partial-use battery; and

the measured capacity of the partial-use battery was measured when the partial-use battery was manufactured.

10. The computer-implemented method of claim 1 , wherein estimating the age of the partial-use battery comprises:

measuring a present capacity of the partial-use battery; and

using the present capacity of the partial-use battery to estimate the age of the partial-use battery.

11. The computer-implemented method of claim 1 , further comprising:

estimating, at a subsequent point in time, an updated age of the partial-use battery;

calculating, based at least in part on the updated age of the partial-use battery, an updated partial charge voltage for the partial-use battery that will enable a subsequent discharge cycle of the partial-use battery to last for the transition duration, wherein the updated partial charge voltage is greater than the partial charge voltage; and

floating the voltage of the partial-use battery at the updated partial charge voltage to further prolong the life of the partial-use battery.

12. The computer-implemented method of claim 1 , wherein the transition duration is less than or equal to 90 seconds.

13. A backup-battery charging system comprising:

a power supply that will experience a transition from a first power source to a second power source, wherein the transition is expected to last for a transitional duration; and

a battery backup unit that comprises:

a backup battery that supplies power to the power supply during the transition;

a determining module, stored in memory, that determines a backup discharge duration for the backup battery, wherein the backup discharge duration is greater than or equal to the transitional duration;

an estimating module, stored in memory, that estimates an age of the backup battery;

a calculating module, stored in memory, that calculates, based at least in part on the age of the backup battery, a partial charge voltage for the backup battery that will enable a discharge cycle of the backup battery to last for the backup discharge duration;

a charging module, stored in memory, that floats the voltage of the backup battery at the partial charge voltage to prolong the life of the backup battery; and

at least one processor that executes the determining module, the estimating module, the calculating module, and the charging module.

14. The backup-battery charging system of claim 13 , wherein the estimating module estimates the age of the backup battery based at least in part on at least one of:

a nominal capacity of the backup battery; or

a measured capacity of the backup battery that was measured when the backup battery was manufactured.

15. The backup-battery charging system of claim 13 , wherein the estimating module estimates the age of the backup battery by:

measuring a present capacity of the backup battery; and

using the present capacity of the backup battery to estimate the age of the backup battery.

16. The backup-battery charging system of claim 13 , wherein:

the battery backup unit further comprises a register that is accessible to the power supply;

the charging module floats the voltage of the backup battery at the partial charge voltage by:

writing a value indicating the partial charge voltage to the register; and

issuing a command to the power supply to charge the backup battery; and

the power supply charges the backup battery in response to the command by:

reading the value indicating the partial charge voltage from the register; and

charging the backup battery to the partial charge voltage.

17. The backup-battery charging system of claim 13 , wherein:

the first power source comprises mains power;

the second power source comprises one or more alternating-current generators; and

a start-up duration of the one more alternating-current generators is less than or equal to the transitional duration.

18. The backup-battery charging system of claim 13 , wherein:

the power supply supplies power within a data-center rack;

the backup battery comprises a lithium-ion battery; and

the backup discharge duration is less than or equal to 90 seconds.

19. A battery backup apparatus comprising:

a backup battery that supplies power to a power supply during a transition of the power supply from a first power source to a second power source, wherein the transition is expected to last for a transitional duration; and

a battery-management subsystem that:

determines a backup discharge duration for the backup battery, wherein the backup discharge duration is greater than or equal to the transitional duration;

estimates an age of the backup battery;

calculates, based at least in part on the age of the backup battery, a partial charge voltage for the backup battery that will enable a discharge cycle of the backup battery to last for the backup discharge duration; and

floats the voltage of the backup battery at the partial charge voltage to prolong the life of the backup battery.

20. The battery backup apparatus of claim 19 , further comprising a register that is accessible to the power supply, wherein:

the battery-management subsystem floats the voltage of the backup battery at the partial charge voltage by:

writing a value indicating the partial charge voltage to the register; and

issuing a command to the power supply to charge the backup battery; and

the power supply charges the backup battery in response to the command by:

reading the value indicating the partial charge voltage from the register; and

charging the backup battery to the partial charge voltage.

Assignments (2)
CHANGE OF NAME Recorded Jan 27, 2022
From: FACEBOOK, INC.
To: META PLATFORMS, INC.
Reel/Frame 058871/0336 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 19, 2017
From: EBRAHIMZADEH, SOHEIL
To: FACEBOOK, INC.
Reel/Frame 043049/0114 →