IP Library Granted Patent US 10,388,960
Granted Patent B2
US 10,388,960 · App. 15/657,893 · Granted Aug 20, 2019

Non-aqueous electrolyte battery and method of manufacturing the same

Inventors: Takeshi Ogasawara (Daito, JP); Hiroshi Minami (Daito, JP); Naoki Imachi (Daito, JP); Atsushi Kaiduka (Daito, JP); Yasunori Baba (Daito, JP); Yoshinori Kida (Daito, JP); Shin Fujitani (Daito, JP)
Assignee: SANYO Electric Co., Ltd.
H01M4/622H01M2/0408H01M2/14H01M2/16H01M4/13H01M4/131H01M4/133H01M4/505H01M4/525H01M4/587H01M4/62H01M4/621H01M10/058H01M10/0525H01M2/168H01M10/0568H01M2220/30H01M2300/0025Y02E60/122Y02P70/54Y10T29/49115
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Quick Facts
Patent No.
US 10,388,960
App. No.
15/657,893
Granted
Aug 20, 2019
Kind
B2
Abstract

A non-aqueous electrolyte battery is provided that shows good cycle performance and good storage performance under high temperature conditions and exhibits high reliability even with a battery configuration featuring high capacity. A method of manufacturing the battery is also provided. A non-aqueous electrolyte battery includes: a positive electrode having a positive electrode active material layer containing a positive electrode active material; a negative electrode having a negative electrode active material layer containing a negative electrode active material; a separator interposed between the positive electrode and the negative electrode; an electrode assembly including the positive electrode, the negative electrode, and the separator; and a non-aqueous electrolyte impregnated in the electrode assembly, characterized in that: the positive electrode active material contains at least cobalt or manganese; and a coating layer is formed on a surface of the negative electrode active material layer, the coating layer including filler particles and a binder.

Claims (13)

1. A non-aqueous electrolyte battery comprising: a positive electrode having a positive electrode active material layer containing a positive electrode active material; a negative electrode having a negative electrode active material layer containing a negative electrode active material; a separator interposed between the positive electrode and the negative electrode; an electrode assembly comprising the positive electrode, the negative electrode, and the separator; and a non-aqueous electrolyte comprising a solvent and a lithium salt, the non-aqueous electrolyte being impregnated in the electrode assembly, wherein:

the positive electrode active material contains at least cobalt or manganese; and a coating layer consisting of filler particles and binder is provided between the negative electrode active material layer and the positive electrode active material layer, wherein the filler particles have an average particle size greater than an average pore size of the separator; and

wherein a product of x and y, where x (μm) is a thickness of the separator and y is a porosity (%) of the separator, is less than 1500 (μm·%).

2. The non-aqueous electrolyte battery according to claim 1 ,

wherein the coating layer is provided between the negative electrode active material layer and the separator.

3. The non-aqueous electrolyte battery according to claim 1 ,

wherein the coating layer is provided on the negative electrode active material layer.

4. The non-aqueous electrolyte battery according to claim 1 ,

wherein the product of x and y is less than 800 (μm·%).

5. The non-aqueous electrolyte battery according to claim 1 ,

wherein the filler particles comprise inorganic particles.

6. The non-aqueous electrolyte battery according to claim 1 ,

wherein the binder comprises a copolymer containing an acrylonitrile unit, or a polyacrylic acid derivative.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Aug 29, 2023
From: SANYO ELECTRIC CO., LTD.
To: PANASONIC ENERGY CO., LTD
Reel/Frame 064745/0391 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 11, 2017
From: OGASAWARA, TAKESHI; MINAMI, HIROSHI; IMACHI, NAOKI; KAIDUKA, ATSUSHI; BABA, YASUNORI; KIDA, YOSHINORI; FUJITANI, SHIN
To: SANYO ELECTRIC CO., LTD.
Reel/Frame 043270/0424 →
Priority Claims (5)
JP 2006-074554 · Mar 17, 2006 · national
JP 2006-074556 · Mar 17, 2006 · national
JP 2006-204940 · Jul 27, 2006 · national
JP 2006-207451 · Jul 31, 2006 · national
JP 2007-062818 · Mar 13, 2007 · national
Continuity (3)
Division 14729401 · Jun 3, 2015
Division 12293388
Related Publication 20170324095A1 · Nov 9, 2017