IP Library Granted Patent US 10,711,186
Granted Patent B2
US 10,711,186 · App. 15/659,738 · Granted Jul 14, 2020

Phosphor, producing method thereof, and light-emitting device employing the phosphor

Inventors: Ryosuke Hiramatsu (Yokohama, JP); Keiko Albessard (Yokohama, JP); Kunio Ishida (Fuchu, JP); Yasushi Hattori (Kawasaki, JP); Masahiro Kato (Naka, JP)
Assignees: Kabushiki Kaisha Toshiba; TOSHIBA MATERIALS CO., LTD.
C09K11/59C09K11/617C09K11/7721C09K11/7734C09K11/7774C09K11/7792H01L33/502H01L33/504H01L2224/48091H01L2224/48247H01L2933/0041
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Quick Facts
Patent No.
US 10,711,186
App. No.
15/659,738
Granted
Jul 14, 2020
Kind
B2
Abstract

Embodiments of the present invention provide a phosphor improved in the emission intensity maintenance ratio without impairing the emission intensity and further a light-emitting device employing that phosphor. The phosphor is activated by manganese and has a basic structure comprising at least one element selected from the group consisting of potassium, sodium and calcium; at least one element selected from the group consisting of silicon and titanium; and fluorine. In an IR absorption spectrum of the phosphor, the intensity ratio of the peak in 3570 to 3610 cm −1 to that in 1200 to 1240 cm −1 is 0.1 or less.

Claims (25)

1. A phosphor:

having a basic structure comprising at least one element selected from the group consisting of potassium, sodium and calcium; at least one element selected from e group consisting of silicon and titanium; and fluorine;

wherein said phosphor is a manganese-activated fluoride phosphor; and shows an IR absorption spectrum in which the intensity ratio of the peak in the range of 3570 to 3610 cm − to that in the range of 1200 to 1240 cm −1 is 0.1 or less.

2. The phosphor according to claim 1 , represented by the following formula (A):

( K 1-p ,M p ) a ( Si 1-x-y ,Ti x ,Mn y ) F b   (A)

in which

M is at least one selected from the group consisting of Na and Ca, and p, a, b, x and y are numbers satisfying the conditions of

0≤p≤0.1,

1.5≤a≤2.5,

5.5≤b≤6.5,

0≤x≤0.3, and

0≤y≤0.06, respectively.

3. The phosphor according to claim 2 , wherein p and x in said formula (A) are numbers satisfying the conditions of p=0 and x=0, respectively.

4. The phosphor according to claim 1 , wherein the internal quantum efficiency η′ is 70% or more.

5. A light-emitting device comprising:

a light-emitting element radiating light with a peak in the wavelength range of 440 to 470 nm inclusive, and

a phosphor layer which contains the phosphor according to claim 1 .

6. The light-emitting device according to claim 5 , wherein said phosphor layer further contains another green or yellow light-emitting phosphor exhibiting an emission peak in the wavelength range of 520 to 570 nm inclusive.

7. The light-emitting device according to claim 6 , wherein said green or yellow light-emitting phosphor is selected from the group consisting of (Sr,Ca,Ba) 2 SiO 4 :Eu, Ca 3 (Sc,Mg) 2 Si 3 O 12 :Ce, (Y,Gd) 3 (Al,Ga) 5 O 12 :Ce, (Ca,Sr,Ba)Ga 7 S 4 :Eu, (Ca,Sr,Ba)Si 2 O 2 N 2 :Eu and (Ca,Sr)-αSiAlON.

8. A method for producing a phosphor, comprising:

synthesizing a manganese-activated fluoride phosphor having a basic structure comprising at least one element selected from the group consisting of potassium, sodium and calcium; at least one element selected from the group consisting of silicon and titanium; and fluorine; and then

immediately subjecting said phosphor to a stirring treatment in an organic solvent for 1 minute or more,

wherein said phosphor is synthesized in a manner where a potassium fluoride and/or a sodium fluoride are added into a hydrofluoric acid aqueous solution in which a mixture of hexatluorosilicic acid with potassium or sodium hexafluoromanganate is beforehand dissolved, so that they are made to react to synthesize the phosphor by a co-precipitation method or a poor solvent precipitation method.

9. The method according to claim 8 , wherein said synthesis is carried out in a reaction solution in which the hydrofluoric acid concentration is 20 wt. % or more.

10. The method according to claim 8 , wherein the amount of said organic solvent is 10 times or more the weight of said phosphor.

Assignments (4)
NUNC PRO TUNC ASSIGNMENT Recorded Feb 19, 2026
From: KABUSHIKI KAISHA TOSHIBA
To: TOSHIBA MATERIALS CO. LTD.
Reel/Frame 074940/0511 →
CHANGE OF NAME Recorded Feb 19, 2026
From: TOSHIBA MATERIALS CO. LTD.
To: NITERRA MATERIALS CO., LTD.
Reel/Frame 074941/0803 →
CHANGE OF ADDRESS Recorded Feb 19, 2026
From: KABUSHIKI KAISHA TOSHIBA
To: KABUSHIKI KAISHA TOSHIBA
Reel/Frame 074941/0846 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2017
From: HIRAMATSU, RYOSUKE; ALBESSARD, KEIKO; ISHIDA, KUNIO; HATTORI, YASUSHI; KATO, MASAHIRO
To: KABUSHIKI KAISHA TOSHIBA; TOSHIBA MATERIALS CO., LTD.
Reel/Frame 043097/0717 →
Priority Claims (1)
JP 2015-025284 · Feb 12, 2015 · national
Continuity (2)
Continuation PCTJP2016053826 · Feb 9, 2016
Related Publication 20170335183A1 · Nov 23, 2017