Manufacturing method for display device
Separation of wirings formed on an organic passivation film is prevented in an organic EL display device or a liquid crystal display device. The organic EL display device includes a TFT formed on a substrate and an organic passivation film formed to cover the TFT. An intermediate film containing SiO or SiN is formed to cover the organic passivation film. An insulation film formed with an organic material is formed on the intermediate film. A reflective electrode is formed on the intermediate film. The reflective electrode is connected to the TFT via a through-hole formed in the organic passivation film and a through-hole formed in the intermediate film.
1. A method of manufacturing an organic EL display device including a TFT formed on a substrate and an organic passivation film formed to cover the TFT, the method comprising:
coating a polyimide material;
curing the polyimide material to form the organic passivation film;
forming a first through hole in the organic passivation film;
annealing the organic passivation film at 250° C. to 300° C. for one hour or longer after forming the organic passivation film;
preheating the organic passivation film in a CVD device at a first temperature after the annealing;
heating the organic passivation film in the CVD device at a second temperature, the second temperature is higher than the first temperature;
depositing an intermediate film formed with SiO or SiN to directly cover and be in contact with the organic passivation film and an inner wall of the first through hole, in an environment at 200° C. to 300° C. by CVD after the heating in the CVD device, wherein the preheating the organic passivation film, the heating the organic passivation film, and the depositing the intermediate film are formed in the CVD device continuously without breaking vacuum environment;
forming a first electrode on the intermediate film;
forming a bank on the first electrode;
forming a second through hole in the bank to overlap the first electrode;
forming an organic EL film on the first electrode in the second through hole of the bank, and
forming a second electrode on the organic EL film.
2. The method of manufacturing an organic EL display device according to claim 1 , wherein the preheating and the heating are conducted in different chambers of the CVD device.
3. The method of manufacturing an organic EL display device according to claim 1 , wherein the preheating, the heating, and the depositing the intermediate film by the CVD are executed in different chambers within a same vacuum device.