IP Library Granted Patent US 9,966,631
Granted Patent B1
US 9,966,631 · App. 15/659,942 · Granted May 8, 2018

Generation of wrinkle-free silicon monoxide electrodes using separate preformation and formation

Inventors: Chen Li (Santa Clara, CA); Patrick K. Herring (Redwood City, CA)
Assignee: Kitty Hawk Corporation
H01M10/0566C01B33/02C01B33/113H01M4/0469H01M4/1395H01M4/386H01M4/625H01M10/0525
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Quick Facts
Patent No.
US 9,966,631
App. No.
15/659,942
Granted
May 8, 2018
Kind
B1
Abstract

A solid electrolyte interface is formed on a silicon monoxide electrode in a battery cell. After the solid electrolyte interface is formed on the silicon monoxide electrode, the battery cell is charged for one or more initial cycles while the battery cell is compressed.

Claims (30)

1. A method, comprising:

forming a solid electrolyte interface on a silicon monoxide electrode in a battery cell; and

after the solid electrolyte interface is formed on the silicon monoxide electrode, charging the battery cell for one or more cycles while the battery cell is compressed, including by:

applying a first charging current to the battery cell while the battery cell is compressed, wherein the first charging current is applied over a first amount of time and up to a first voltage;

in response to the battery cell reaching the first voltage, discharging the battery cell while the battery cell is compressed;

after the first charging current has been applied and the battery cell has been discharged, applying a second charging current to the battery cell while the battery cell is compressed, wherein: the second charging current is applied over a second amount of time and up to a second voltage, the first amount of time is greater than the second amount of time, and the first voltage is less than or equal to the second voltage; and

in response to the battery cell reaching the second voltage, discharging the battery cell while the battery cell is compressed.

2. The method recited in claim 1 , wherein forming the solid electrolyte interface includes:

forming a partial solid electrolyte interface, including by applying a third charging current to the battery cell while the battery cell is uncompressed; and

forming the solid electrolyte interface from the partial solid electrolyte interface, including by applying a fourth charging current to the battery cell while the battery cell is compressed.

3. The method recited in claim 1 further comprising:

after the solid electrolyte interface is formed on the silicon monoxide electrode and before the first and the second charging currents are applied and the battery cell is discharged in response to the battery cell reaching the first and the second voltage, compressing the battery cell at room temperature; and

after the first and the second charging currents are applied and the battery cell is discharged in response to the battery cell reaching the first and the second voltage, compress the battery cell while the battery cell is heated.

4. The method recited in claim 1 , wherein forming the solid electrolyte interface includes:

forming a partial solid electrolyte interface, including by applying a third charging current to the battery cell while the battery cell is uncompressed, wherein the third charging current is applied over a third amount of time and up to a third voltage; and

forming the solid electrolyte interface from the partial solid electrolyte interface, including by applying a fourth charging current to the battery cell while the battery cell is compressed, wherein: the fourth charging current is applied over a fourth amount of time and up to a fourth voltage, the third amount of time is greater than the fourth amount of time, and the third voltage is less than the fourth voltage.

5. The method recited in claim 1 , wherein:

forming the solid electrolyte interface includes:

forming a partial solid electrolyte interface, including by applying a third charging current to the battery cell while the battery cell is uncompressed; and

forming the solid electrolyte interface from the partial solid electrolyte interface, including by applying a fourth charging current to the battery cell while the battery cell is compressed; and

the method further includes:

after the solid electrolyte interface is formed on the silicon monoxide electrode and before the first and the second charging currents are applied and the battery cell is discharged in response to the battery cell reaching the first and the second voltage, compressing the battery cell at room temperature; and

after the first and the second charging currents are applied and the battery cell is discharged in response to the battery cell reaching the first and the second voltage, compress the battery cell while the battery cell is heated.

6. A computer program product, the computer program product being embodied in a non-transitory computer readable storage medium and comprising computer instructions for:

forming a solid electrolyte interface on a silicon monoxide electrode in a battery cell; and

after the solid electrolyte interface is formed on the silicon monoxide electrode, charging the battery cell for one or more cycles while the battery cell is compressed, including by:

applying a first charging current to the battery cell while the battery cell is compressed, wherein the first charging current is applied over a first amount of time and up to a first voltage;

in response to the battery cell reaching the first voltage, discharging the battery cell while the battery cell is compressed;

after the first charging current has been applied and the battery cell has been discharged, applying a second charging current to the battery cell while the battery cell is compressed, wherein: the second charging current is applied over a second amount of time and up to a second voltage, the first amount of time is greater than the second amount of time, and the first voltage is less than or equal to the second voltage; and

in response to the battery cell reaching the second voltage, discharging the battery cell while the battery cell is compressed.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded May 22, 2023
From: ONE AERO, LLC
To: KITTY HAWK CORPORATION
Reel/Frame 063713/0367 →
CHANGE OF NAME Recorded Dec 17, 2019
From: CORA AERO LLC
To: WISK AERO LLC
Reel/Frame 051328/0757 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2019
From: KITTY HAWK CORPORATION
To: CORA AERO LLC
Reel/Frame 050374/0303 →
RELEASE OF SECURITY INTEREST IN SPECIFIED INTELLECTUAL PROPERTY Recorded Jun 28, 2019
From: ONE AERO, LLC
To: KITTY HAWK CORPORATION
Reel/Frame 049627/0207 →
SECURITY INTEREST Recorded Dec 7, 2018
From: KITTY HAWK CORPORATION
To: ONE AERO, LLC
Reel/Frame 047739/0947 →
SECURITY INTEREST Recorded Oct 25, 2018
From: KITTY HAWK CORPORATION
To: ONE AERO, LLC
Reel/Frame 047308/0927 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 17, 2017
From: LI, CHEN; HERRING, PATRICK K.
To: KITTY HAWK CORPORATION
Reel/Frame 043317/0661 →