IP Library Granted Patent US 10,468,719
Granted Patent B1
US 10,468,719 · App. 15/660,074 · Granted Nov 5, 2019

Generation of wrinkle-free silicon monoxide electrodes using combined preformation and formation

Inventors: Chen Li (Santa Clara, CA); Patrick K. Herring (Redwood City, CA)
Assignee: CORA AERO LLC
H01M10/0566C01B33/02C01B33/113H01M4/0469H01M4/1395H01M4/386H01M4/625H01M10/0525
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Quick Facts
Patent No.
US 10,468,719
App. No.
15/660,074
Granted
Nov 5, 2019
Kind
B1
Abstract

A solid electrolyte interface is formed on a silicon monoxide electrode in a battery cell. While the solid electrolyte interface is being formed on the silicon monoxide electrode, the battery cell is charged for one or more initial cycles.

Claims (30)

1. A method, comprising:

assembling a sealed battery cell, including by:

forming a solid electrolyte interface on a silicon monoxide electrode in the sealed battery cell; and

while the solid electrolyte interface is being formed on the silicon monoxide electrode, charging and discharging the sealed battery cell for a plurality of cycles at substantially the same rate as charging and discharging the sealed battery cell after the solid electrolyte interface is fully formed, including by:

charging and discharging the sealed battery cell for a first cycle during which the solid electrolyte interface on the silicon monoxide electrode is at a first thickness; and

charging and discharging the sealed battery cell for a second cycle that occurs after the first cycle during which the solid electrolyte interface on the silicon monoxide electrode is at a second thickness that is thicker than the first thickness, wherein A) the sealed battery cell is charged for the plurality of cycles while the sealed battery cell is compressed, and the sealed battery cell is discharged for the plurality of cycles while the sealed battery cell is uncompressed, or B) the sealed battery cell is charged for the plurality of cycles while the sealed battery cell is uncompressed, and the sealed battery cell is discharged for the plurality of cycles while the sealed battery cell is compressed.

2. The method recited in claim 1 , wherein the sealed battery cell is charged and discharged for the plurality of cycles while the sealed battery cell is compressed to a pressure within 25 psi and 75 psi.

3. The method recited in claim 1 , wherein forming the solid electrolyte interface and charging and discharging the sealed battery cell include applying a same charging current to the sealed battery cell multiple times over a same amount of time and up to a same voltage while the sealed battery cell is compressed.

4. The method recited in claim 1 , wherein forming the solid electrolyte interface and charging and discharging the sealed battery cell include applying a same charging current to the sealed battery cell multiple times over a same amount of time within 3 hours and 7 hours and up to a same voltage while the sealed battery cell is compressed.

5. The method recited in claim 1 , wherein forming the solid electrolyte interface and charging and discharging the sealed battery cell include applying a same charging current to the sealed battery cell multiple times over a same amount of time and up to a same voltage within 2.0V and 4.4V while the sealed battery cell is compressed.

6. The method recited in claim 1 further comprising:

before forming the solid electrolyte interface on the silicon monoxide electrode and before charging and discharging the sealed battery cell for the plurality of cycles, compressing the sealed battery cell at room temperature; and

after forming the solid electrolyte interface on the silicon monoxide electrode and after charging and discharging the sealed battery cell for the plurality of cycles, compressing the sealed battery cell while the sealed battery cell is heated.

7. The method recited in claim 1 , wherein:

forming the solid electrolyte interface and charging and discharging the sealed battery cell include applying a same charging current to the sealed battery cell multiple times over a same amount of time and up to a same voltage while the sealed battery cell is compressed; and

the method further includes:

before forming the solid electrolyte interface on the silicon monoxide electrode and before charging and discharging the sealed battery cell for the plurality of cycles, compressing the sealed battery cell at room temperature; and

after forming the solid electrolyte interface on the silicon monoxide electrode and after charging and discharging the sealed battery cell for the plurality of cycles, compressing the sealed battery cell while the sealed battery cell is heated.

8. A computer program product, the computer program product being embodied in a non-transitory computer readable storage medium and comprising computer instructions for:

assembling a sealed battery cell, including by:

forming a solid electrolyte interface on a silicon monoxide electrode in the sealed battery cell; and

while the solid electrolyte interface is being formed on the silicon monoxide electrode, charging and discharging the sealed battery cell for a plurality of cycles at substantially the same rate as charging and discharging the sealed battery cell after the solid electrolyte interface is fully formed, including by:

charging and discharging the sealed battery cell for a first cycle during which the solid electrolyte interface on the silicon monoxide electrode is at a first thickness; and

charging and discharging the sealed battery cell for a second cycle that occurs after the first cycle during which the solid electrolyte interface on the silicon monoxide electrode is at a second thickness that is thicker than the first thickness, wherein A) the sealed battery cell is charged for the plurality of cycles while the sealed battery cell is compressed, and wherein the sealed battery cell is discharged for the plurality of cycles while the sealed battery cell is uncompressed, or B) the sealed battery cell is charged for the plurality of cycles while the sealed battery cell is uncompressed, and wherein the sealed battery cell is discharged for the plurality of cycles while the sealed battery cell is compressed.

9. The method recited in claim 1 , wherein assembling the sealed battery cell further includes:

filling a unsealed battery cell, which includes the silicon monoxide electrode, with a liquid electrolyte; and

sealing the unsealed battery cell filled with the liquid electrolyte in order to obtain the sealed battery cell.

10. The method recited in claim 1 , wherein forming the solid electrolyte interface and charging and discharging the sealed battery cell include applying a same charging current to the sealed battery cell multiple times over a same amount of time within 3 hours and 7 hours and up to a same voltage within 2.0 V and 4.4V while the sealed battery cell is compressed.

11. The method recited in claim 1 , wherein the sealed battery cell is charged for the plurality of cycles while the sealed battery cell is compressed, and the sealed battery cell is discharged for the plurality of cycles while the sealed battery cell is uncompressed.

12. The method recited in claim 1 , wherein the sealed battery cell is charged for the plurality of cycles while the sealed battery cell is uncompressed, and the sealed battery cell is discharged for the plurality of cycles while the sealed battery cell is compressed.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded May 22, 2023
From: ONE AERO, LLC
To: KITTY HAWK CORPORATION
Reel/Frame 063713/0367 →
CHANGE OF NAME Recorded Dec 17, 2019
From: CORA AERO LLC
To: WISK AERO LLC
Reel/Frame 051328/0757 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2019
From: KITTY HAWK CORPORATION
To: CORA AERO LLC
Reel/Frame 050374/0303 →
RELEASE OF SECURITY INTEREST IN SPECIFIED INTELLECTUAL PROPERTY Recorded Jun 28, 2019
From: ONE AERO, LLC
To: KITTY HAWK CORPORATION
Reel/Frame 049627/0207 →
SECURITY INTEREST Recorded Dec 7, 2018
From: KITTY HAWK CORPORATION
To: ONE AERO, LLC
Reel/Frame 047739/0947 →
SECURITY INTEREST Recorded Oct 25, 2018
From: KITTY HAWK CORPORATION
To: ONE AERO, LLC
Reel/Frame 047308/0927 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 28, 2017
From: LI, CHEN; HERRING, PATRICK K.
To: KITTY HAWK CORPORATION
Reel/Frame 043424/0515 →