Spring member for an electrical switching element
A spring for an electrical switch comprises a contact arm and a base from which the contact arm extends. The contact arm has a contact member. The base has a terminal and an extension. The extension extends from the contact arm to the terminal and away from a remaining base.
1. A spring for an electrical switch, comprising:
a contact arm having a contact member; and
a base from which the contact arm extends, the base having a terminal and an extension extending from a remaining portion of the base not consisting of the terminal and the extension in a direction away from the contact arm, the spring provides a current path extending from the contact member through the remaining portion of the base including the extension and to the terminal, the contact arm and the base having a constant cross-sectional area along the current path in both a pre-bent state and a bent state of the base, a smallest cross-sectional area of the contact arm in a direction perpendicular to a longitudinal direction of the contact arm is equal to a smallest cross-sectional area of the remaining portion of the base including the extension in a direction parallel to the longitudinal direction of the contact arm.
2. The spring of claim 1 , wherein a smallest width of the base including the extension is equal to a smallest width of the contact arm in the pre-bent state of the base.
3. The spring of claim 2 , wherein, in the bent state, the base is formed by at least two layers of a sheet material including the remaining portion of the base and the extension.
4. The spring of claim 3 , wherein the extension is formed by folding the sheet material along a folding edge.
5. The spring of claim 4 , wherein the extension is folded 180° about the folding edge.
6. The spring of claim 4 , wherein the folding edge extends perpendicular to the longitudinal direction of the contact arm.
7. The spring of claim 4 , wherein the base has a width in the bent state after folding the extension which is approximately half a width of the base in the pre-bent state prior to folding the extension.
8. The spring of claim 1 , wherein the spring is formed from a stamped and bent sheet material.
9. The spring of claim 1 , wherein the extension has a fixation element fixing the base to an electrical switch.
10. The spring of claim 9 , wherein the base is a stationary part of the spring in the electrical switch and the contact arm is elastically deflectable with respect to the base.
11. The spring of claim 3 , wherein the terminal is formed by folding the sheet material along a folding edge.
12. The spring of claim 11 , wherein the folding edge extends parallel to the longitudinal direction of the contact arm.
13. The spring of claim 11 , wherein the terminal has a width in the bent state after folding which is approximately half a width of the terminal in the pre-bent state prior to folding.
14. The spring of claim 2 , wherein a pair of spring arms extend from the contact arm.
15. The spring of claim 14 , wherein the contact arm has an opening disposed between the pair of spring arms.
16. An electrical switch, comprising:
a spring including a contact arm having a contact member and a base from which the contact arm extends, the base having a terminal and an extension extending from a remaining portion of the base not consisting of the terminal and the extension in a direction away from the contact arm, the spring provides a current path extending from the contact member through the remaining portion of the base including the extension and to the terminal, the contact arm and the base having a constant cross-sectional area along the current path in both a pre-bent state and a bent state of the base, a smallest cross-sectional area of the contact arm in a direction perpendicular to a longitudinal direction of the contact arm is equal to a smallest cross-sectional area of the remaining portion of the base including the extension in a direction parallel to the longitudinal direction of the contact arm.
17. The spring of claim 1 , wherein the extension is disposed in a same plane as the remaining portion of the base, the terminal, and the contact arm in the pre-bent state of the base.
18. The spring of claim 17 , wherein, in the bent state of the base, the extension is disposed in a different plane than the remaining portion of the base and the contact arm and the remaining portion of the base and the contact arm are disposed in the same plane.
19. The spring of claim 17 , wherein the extension has a same thickness as the remaining portion of the base, the terminal, and the contact arm in the pre-bent state of the base.