IP Library Granted Patent US 10,138,801
Granted Patent B2
US 10,138,801 · App. 15/663,795 · Granted Nov 27, 2018

Powerplant and related control system and method

Inventors: Alexander Nelson Brooks (Pasadena, CA); James Gallagher Daley (Ventura, CA)
Assignee: AeroVironment, Inc.
F02B37/12F01N3/20F01N9/00F02B29/0412F02B33/40F02B37/013F02B37/18F02B37/20F02B43/10F02B73/00F02C7/26F02D19/024F02D29/06F02D41/0007F02D41/0025F02M21/0206B60W2710/0644B60Y2400/435F02D41/065F02D41/083F02D41/1446Y02T10/144Y02T10/146Y02T10/32
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Quick Facts
Patent No.
US 10,138,801
App. No.
15/663,795
Granted
Nov 27, 2018
Kind
B2
Abstract

A hydrogen fueled powerplant including an internal combustion engine that drives a motor-generator, and has a two-stage turbocharger, for an aircraft. A control system controls the operation of the motor-generator to maintain the engine at a speed selected based on controlling the engine equivalence ratio. The control system controls an afterburner, an intercooler and an aftercooler to maximize powerplant efficiency. The afterburner also adds power to the turbochargers during high-altitude restarts. The turbochargers also include motor-generators that extract excess power from the exhaust.

Claims (33)

1. A powerplant, comprising:

an engine configured to react a first reactant with a gaseous stream of second reactant to produce energy and an exhaust stream;

a first-stage turbocharger including a first-stage turbine driven by an exhaust stream of the engine and a first-stage compressor configured to compress the second stream of gaseous reactant for the engine;

a second-stage turbocharger including a second-stage turbine driven by the exhaust stream of the engine and a second-stage compressor configured to compress the second stream of gaseous reactant for the engine, wherein the second-stage compressor is intermediate the first-stage compressor and the engine, wherein the second-stage turbine is intermediate the first-stage turbine and the engine;

a first-stage afterburner in the exhaust stream intermediate the first-stage turbine and the second-stage turbine; and

a second-stage afterburner in the exhaust stream intermediate the second-stage turbine and the engine; and

a control system programmed to control the operation of the first-stage and second-stage afterburners.

2. The powerplant of claim 1 , and further comprising a second-stage injector intermediate the second-stage afterburner and the engine, the second-stage injector being configured to inject a third reactant in the exhaust stream for reaction by the second-stage afterburner, wherein the control system is programmed to control the amount of additional reactants reacted in the exhaust stream by controlling the quantity of the third reactant injected into the exhaust stream by the second-stage injector.

3. The powerplant of claim 2 , wherein:

the first reactant is a first fuel;

the second reactant is a gaseous oxidizer; and

the third reactant is a second fuel.

4. The powerplant of claim 3 , wherein the first fuel is hydrogen, wherein the second fuel is hydrogen, and wherein the engine is configured to operate at an equivalence ratio of less than one.

5. The powerplant of claim 2 , wherein:

the first reactant is a first fuel;

the second reactant is a gaseous oxidizer; and

the third reactant is a gaseous oxidizer.

6. The powerplant of claim 2 , and further comprising a first-stage injector intermediate the first-stage afterburner and the second-stage turbine, the first-stage injector being configured to inject a fourth reactant in the exhaust stream for reaction by the first-stage afterburner, wherein the control system is programmed to control the amount of additional reactants reacted in the exhaust stream by controlling the quantity of the fourth reactant injected into the exhaust stream by the first-stage injector.

7. The powerplant of claim 6 , wherein:

the first reactant is a first fuel;

the second reactant is a gaseous oxidizer;

the third reactant is a second fuel; and

the fourth reactant is a third fuel.

8. The powerplant of claim 1 , and further comprising a first-stage injector intermediate the first-stage afterburner and the second-stage turbine, the first-stage injector being configured to inject a third reactant in the exhaust stream for reaction by the first-stage afterburner, wherein the control system is programmed to control the amount of additional reactants reacted in the exhaust stream by controlling the quantity of the third reactant injected into the exhaust stream by the first-stage injector.

9. The powerplant of claim 8 , wherein:

the first reactant is a first fuel;

the second reactant is a gaseous oxidizer; and

the third reactant is a second fuel.

10. The powerplant of claim 9 , wherein the first fuel is hydrogen, wherein the second fuel is hydrogen, and wherein the engine is configured to operate at an equivalence ratio of less than one.

11. The powerplant of claim 8 , wherein:

the first reactant is a first fuel;

the second reactant is a gaseous oxidizer; and

the third reactant is an oxidizer.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE SECOND ASSIGNORS NAME ON THE COVER SHEET PREVIOUSLY RECORDED ON REEL 043137 FRAME 0413. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 19, 2021
From: BROOKS, ALEXANDER NELSON; DALEY, JAMES GALLAGHER
To: AEROVIRONMENT INC.
Reel/Frame 056294/0849 →
CORRECTIVE ASSIGNMENT TO CORRECT THE THE SECOND INVENTOR'S LAST NAME PREVIOUSLY RECORDED AT REEL: 043137 FRAME: 0413. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Apr 24, 2021
From: BROOKS, ALEXANDER NELSON; DALEY, JAMES GALLAGHER
To: AEROVIONMENT INC.
Reel/Frame 057569/0490 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Feb 19, 2021
From: AEROVIRONMENT, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 055343/0926 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2017
From: BROOKS, ALEXANDER NELSON; BROOKS, JAMES GALLAGHER
To: AEROVIRONMENT INC.
Reel/Frame 043137/0413 →
Continuity (6)
Continuation 15009776 · Jan 28, 2016
Continuation 13987180 · Jul 6, 2013
Continuation 13507072 · May 31, 2012
Division 12586627 · Sep 23, 2009
Provisional Application 61194048 · Sep 23, 2008
Related Publication 20180106186A1 · Apr 19, 2018