IP Library Granted Patent US 10,441,362
Granted Patent B2
US 10,441,362 · App. 15/663,934 · Granted Oct 15, 2019

Femoral base plate THA

Inventor: Mohamed R. Mahfouz (Knoxville, TN)
Assignee: TechMah Medical, LLC
A61B34/10A61B17/80A61B17/808A61B17/8061A61F2/3859A61F2/4607A61B2034/104A61B2034/105A61B2034/108A61B2034/2048A61F2002/30945A61F2002/4633Y10S623/908Y10S623/911
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Quick Facts
Patent No.
US 10,441,362
App. No.
15/663,934
Granted
Oct 15, 2019
Kind
B2
Abstract

A method of creating a mass-customized femoral bone base plate comprising: (i) establishing anatomical landmarks across a plurality of bone models of a statistical atlas; (ii) establishing instrument landmarks across the plurality of bone models of the statistical atlas; (iii) establishing definitions for a reference plane calculation across the plurality of bone models of the statistical atlas, where the reference plane represents a boundary of a prosthetic implant; (iv) establishing an attachment site for a mass-customized femoral bone base plate using the anatomical landmarks, the instrument landmarks, and the reference plane; and, (v) fabricating the mass-customized femoral bone base plate configured to be attached to a femur, where the attachment sites of the mass-customized femoral bone base plate are predetermined to avoid impingement with the prosthetic implant when implanted.

Claims (25)

1. A method of creating a mass-customized femoral bone base plate comprising:

establishing anatomical landmarks across a plurality of bone models of a statistical atlas;

establishing instrument landmarks across the plurality of bone models of the statistical atlas;

establishing definitions for a reference plane calculation across the plurality of bone models of the statistical atlas, where the reference plane represents a boundary of a prosthetic implant;

establishing an attachment site for a mass-customized femoral bone base plate using the anatomical landmarks, the instrument landmarks, and the reference plane; and,

fabricating the mass-customized femoral bone base plate configured to be attached to a femur, where the attachment sites of the mass-customized femoral bone base plate are predetermined to avoid impingement with the prosthetic implant when implanted.

2. The method of claim 1 , wherein establishing the anatomical landmarks includes computing a tip of a femoral lesser trochanter point for each of the plurality of bone models of the statistical atlas.

3. The method of claim 1 , wherein establishing the anatomical landmarks includes computing a plane marking an edge of a lesser trochanter, tangent to a femoral shaft for each of the plurality of bone models of the statistical atlas.

4. The method of claim 1 , wherein establishing the anatomical landmarks includes computing a femoral overall anatomical axis for each of the plurality of bone models of the statistical atlas.

5. The method of claim 1 , wherein establishing the anatomical landmarks includes computing a projection of a lesser trochanter point on a femoral overall anatomical axis for each of the plurality of bone models of the statistical atlas.

6. The method of claim 1 , wherein establishing the anatomical landmarks includes computing a projection of a lesser trochanter point on a plane marking an edge of a lesser trochanter for each of the plurality of bone models of the statistical atlas.

7. The method of claim 1 , wherein establishing the anatomical landmarks includes computing a medial-lateral direction as a vector between a projection of a lesser trochanter point on a femoral overall anatomical axis and the femoral lesser trochanter point for each of the plurality of bone models of the statistical atlas.

8. The method of claim 1 , wherein establishing the anatomical landmarks includes computing an anterior-posterior direction as a cross product of a femoral overall anatomical axis and a medial-lateral direction for each of the plurality of bone models of the statistical atlas.

9. The method of claim 1 , wherein establishing the anatomical landmarks includes computing a superior inferior direction as a femoral overall anatomical axis direction for each of the plurality of bone models of the statistical atlas.

10. The method of claim 1 , wherein establishing the instrument landmarks includes computing a shifted lesser trochanter point as a projection of the lesser trochanter point on a plane marking an edge of the lesser trochanter is shifted 1 millimeter in a medial-lateral direction for each of the plurality of bone models of the statistical atlas.

11. The method of claim 10 , wherein establishing the instrument landmarks includes computing a location of a fastener for the mass-customized femoral bone base plate as an intersection of a line pointing along an anterior-posterior direction and passing through the shifted lesser trochanter point for each of the plurality of bone models of the statistical atlas.

12. The method of claim 1 , wherein establishing the instrument landmarks includes computing a midpoint between two fasteners for the mass-customized femoral bone base plate to establish a location of a third fastener shifted between zero and ten millimeters in a medial-lateral direction for each of the plurality of bone models of the statistical atlas.

13. The method of claim 1 , wherein establishing the instrument landmarks includes computing a location for a fastener for the mass-customized femoral bone base plate that is a closest point on a femoral bone model to a shifted lesser trochanter point for each of the plurality of bone models of the statistical atlas.

14. The method of claim 1 , wherein establishing the instrument landmarks includes computing a location of a fastener for the mass-customized femoral bone base plate that is shifted distally in a direction of an anatomical axis for each of the plurality of bone models of the statistical atlas.

15. The method of claim 1 , wherein establishing the instrument landmarks includes computing a femoral plate plane as the plane containing at least one fastener location for the mass-customized femoral bone base plate for each of the plurality of bone models of the statistical atlas.

16. The method of claim 1 , wherein establishing the instrument landmarks includes computing a direction of a fastener for the mass-customized femoral bone base plate for each of the plurality of bone models of the statistical atlas.

17. The method of claim 16 , wherein the direction is taken normal to a femoral plate plane.

18. The method of claim 17 , wherein the femoral plate plane is rotated between ten and thirty degrees medially around an axis connecting the location of multiple fasteners for the mass-customized femoral bone base plate.

19. The method of claim 1 , wherein establishing the definitions includes defining a reference plane normal to a proximal anatomical axis and a neck axis and passing through an anatomical axis point for each of the plurality of bone models of the statistical atlas.

20. The method of claim 1 , wherein establishing the definitions includes computing a reference plane as a plane rotated between zero and ten degrees and translated between zero and 15 millimeters for each of the plurality of bone models of the statistical atlas.

Assignments (3)
SUPPLEMENTAL CONFIRMATORY GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Dec 8, 2025
From: DJO, LLC; EMPI INC.; ENCORE MEDICAL, L.P.; LIMA USA, INC.; LITECURE, LLC; MEDSHAPE, INC.; TRILLIANT SURGICAL, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 073888/0915 →
MERGER Recorded Aug 18, 2025
From: TECHMAH MEDICAL LLC
To: LIMA USA, INC.
Reel/Frame 072048/0074 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2018
From: MAHFOUZ, MOHAMED R, DR
To: TECHMAH MEDICAL LLC
Reel/Frame 046841/0733 →
Continuity (3)
Continuation 15381031 · Dec 15, 2016
Provisional Application 62267370 · Dec 15, 2015
Related Publication 20180049807A1 · Feb 22, 2018