Rotary isobaric pressure exchanger system with flush system
A system including a frac system with a hydraulic energy transfer system configured to exchange pressures between a first fluid and a second fluid, and a flush system configured remove particulate out of the hydraulic energy transfer system.
1. A system, comprising:
a rotary isobaric pressure exchanger (IPX) configured to exchange pressures between a first fluid and a second fluid, wherein the rotary IPX comprises a rotor, a sleeve surrounding the rotor, a first end cap, and a second end cap; and
a flush system configured to remove particulate out of the rotary IPX, the flush system is configured to pump a third fluid into a gap between the sleeve and the rotor.
2. The system of claim 1 , wherein the first fluid is a substantially particulate free fluid and the second fluid is a particulate laden fluid.
3. The system of claim 1 , wherein the flush system comprises a pump configured to pump the third fluid into the rotary IPX to remove particulate.
4. The system of claim 1 , wherein the first fluid and the third fluid are the same.
5. The system of claim 1 , wherein the flush system comprises a fluid treatment system configured to convert the first or second fluid into the third fluid.
6. The system of claim 1 , wherein the fluid treatment system is configured to convert the first or second fluid into the third fluid by filtering particulate, modifying viscosity, or adjusting a chemical composition of the first or second fluid.
7. The system of claim 1 , comprising a controller that controls the flow of the third fluid of the flush system into the rotary IPX to remove particulate.
8. The system of claim 7 , wherein the controller communicates with a first sensor and is configured to detect whether the rotor is rotating within a threshold range based on feedback from the first sensor.
9. The system of claim 8 , wherein the first sensor comprises an acoustic sensor, an optical sensor, or a pressure sensor.
10. A method, comprising:
exchanging pressures between a first fluid and a second fluid utilizing a rotary isobaric pressure exchanger (IPX), wherein the rotary IPX comprises a rotor, a sleeve surrounding the rotor, a first end cap, and a second end cap; and
pumping, via a flush system, a third fluid into a gap between the sleeve and rotor to remove particulate out of the rotary IPX.
11. The method claim 10 , wherein the first fluid is a substantially particulate free fluid and the second fluid is a particulate laden fluid.
12. The method of claim 10 , wherein the first fluid and the third fluid are the same.
13. The method of claim 10 , comprising, via a fluid treatment system, treating the first or second fluid to convert the first or second fluid into the third fluid.
14. The method of claim 13 , wherein treating the first or second fluid comprises filtering particulate, modifying viscosity, or adjusting a chemical composition of the first or second fluid.
15. The method of claim 10 , controlling, via a controller, the flow of the third fluid of the flush system into the rotary IPX to remove particulate.
16. The method of claim 10 , comprising controlling a pump to pump the flush fluid through the rotary isobaric pressure exchanger before starting or shutting down a frac system coupled to the rotary IPX.
17. The method of claim 10 , comprising controlling a pump to pump the flush fluid through the rotary isobaric pressure exchanger while operating a frac system coupled to the rotary IPX.
18. The method of claim 10 , comprising monitoring an operating condition of the rotary IPX to determine if the rotary IPX is operating properly.
19. The method of claim 18 , comprising pumping, via the flush system, into the third fluid into the gap between the sleeve and rotor to remove particulate out of the rotary IPX when the rotary IPX is not operating properly.
20. The method of claim 18 , wherein monitoring the operating condition of the rotary IPX comprises monitoring rotation of the rotor.