Crane and method for monitoring the overload protection of such a crane
The present invention relates to a crane having a boom at which at least one load receiving means is arranged in a raisable and lowerable manner, wherein an overload protection device has detection means for detecting the outreach and the load on the at least one load receiving means, and wherein a monitoring device for monitoring the overload protection device is provided and has determination means for determining a tensioning force holding the boom and/or induced in a guy cable. The invention furthermore also relates to a method for monitoring the overload protection device of such a crane. Provision is made in accordance with the invention that the monitoring device determines online in crane operation a tensioning torque from the continuously determined tensioning force, determines a lifting torque from the continuously detected outreach and the continuously detected load, determines a dead torque while making use of stored crane data, compares the sum of the named lifting torque and the named dead torque with the named tensioning torque and then, if a difference found in the comparison exceeds a tolerance threshold, emits an error signal and/or shutdown signal.
1. A crane comprising:
a boom;
at least one load receiver having a raisable and lowerable configuration;
an overload protection device comprising a detector for detecting the outreach and the load on the at least one load receiver, wherein the overload protection device is configured to compare the detected load and the detected outreach with a stored load curve and to switch off a crane drive when the detected load at the detected outreach equals or exceeds the load curve; and
a monitoring device for monitoring the overload protection device comprising a determiner for determining a tensioning force holding the boom and/or induced in a guy cable;
wherein the monitoring device is configured to:
determine online in crane operation a guying torque from the determined tensioning force present in the guy cable holding the boom,
determine a lifting torque from the detected outreach and the detected load,
determine a dead torque while making use of stored crane data,
compare the sum of the lifting torque and the dead torque with the online determined guying torque, and
then, if a difference of the online determined guying torque from said sum of lifting torque and dead torque exceeds a tolerance threshold, emit an error signal and/or shutdown signal.
2. The crane of claim 1 , wherein the boom is luffably supported about a horizontal luffing axis and the detector of the overload protection device for detecting the outreach have a luffing angle encoder for determining a boom luffing angle or boom setting angle, wherein the monitoring device is configured such that the boom setting angle determined by the luffing angle encoder is taken into account both on the determination of the lifting torque and of the dead torque and on the determination of the online determined guying torque.
3. The crane of claim 2 , wherein a lever arm of the tensioning force on the boom, the outreach of the at least one load receiver, and the lever arm of a dead lifting force of the boom can be calculated by the monitoring device from the boom setting angle determined by the luffing angle encoder.
4. The crane of claim 3 , wherein the monitoring device is configured such that the lever arm of the tensioning force, the outreach of the at least one load receiver and the lever arm of the dead lifting force of the boom is related to a common tilt axis, in particular the luffing axis of the boom, and/or is calculated with respect to the tilt axis.
5. The crane of claim 1 , wherein the determiner for determining the tensioning force comprises a force transmitter for detecting the tension force in a neck cable or in neck rods and/or is associated with neck cable or neck rods.
6. The crane of claim 1 , wherein the stored crane data comprise a boom weight and/or a boom extension weight and/or a boom length and/or a boom extension length and/or the distance of the center of gravity of the boom from a boom luffing axis and/or the distance of the center of gravity of a boom extension from the boom luffing axis.
7. A method of using an overload protection device of a crane to monitor a load, comprising:
detecting a useful load acting on at least one load receiver and the outreach of the at least one load receiver using a detector;
comparing the detected useful load with a permitted load value for the detected outreach from a stored load curve;
emitting a warning signal and switching off a crane drive upon a reaching or exceeding of the permitted load value;
monitoring of the overload protection device for correct function, wherein the monitoring is by a monitoring device;
continuously determining a guying torque from an operation of the crane by the monitoring device from a continuously determined tensioning force present in a guy cable holding the boom;
determining a lifting torque from the detected outreach and from the detected useful load;
determining a dead torque from stored crane data;
calculating the difference between the determined guying torque and the sum of the lifting torque and the dead torque; and
emitting an error signal and/or shutdown signal upon an exceeding of a tolerance threshold by the difference.