IP Library Granted Patent US 10,170,889
Granted Patent B1
US 10,170,889 · App. 15/676,357 · Granted Jan 1, 2019

Controlling uniformity of lateral oxidation of wafer surface features using a vertical stack of horizontal wafers

Inventor: Albert Yuen (Palo Alto, CA)
Assignee: Lumentum Operations LLC
H01S5/18311H01L21/02233H01S5/0425H01S5/187H01S5/343
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Quick Facts
Patent No.
US 10,170,889
App. No.
15/676,357
Granted
Jan 1, 2019
Kind
B1
Abstract

In some implementations, a method may include introducing oxygen into a furnace that contains a vertical stack of horizontal wafers. The oxygen may enter the furnace at a location above the vertical stack. A patterned wafer, included in the vertical stack, may include one or more surface features, and a surface feature, of the one or more surface features, may include one or more layers capable of being oxidize. The method may include causing lateral oxidation of at least one layer, of the one or more layers, based on introducing the oxygen into the furnace.

Claims (36)

1. A method, comprising:

determining that a particular temperature of a furnace that contains a vertical stack of horizontal wafers is satisfied;

introducing, based on determining that the particular temperature of the furnace is satisfied, oxygen into the furnace,

wherein the oxygen enters the furnace at a location above the vertical stack,

wherein a patterned wafer, included in the vertical stack, includes one or more surface features, and

wherein a surface feature, of the one or more surface features, includes one or more layers capable of being oxidized; and

causing lateral oxidation of at least one layer, of the one or more layers, based on introducing the oxygen into the furnace,

wherein a difference between a first depth of lateral oxidation of a first surface feature, of the one or more surface features, and a second depth of lateral oxidation of a second surface feature, of the one or more surface features, is 0.4 microns or less, and

wherein the first surface feature is located on a central portion of the patterned wafer and the second surface feature is located on an edge portion of the patterned wafer.

2. The method of claim 1 , wherein the oxygen exits the furnace at another location below the vertical stack.

3. The method of claim 1 , further comprising:

rotating the vertical stack during the lateral oxidation.

4. The method of claim 1 , wherein the lateral oxidation forms an aperture for electrical confinement in the surface feature.

5. The method of claim 1 , wherein the lateral oxidation forms an aperture for optical confinement in the surface feature.

6. The method of claim 1 , wherein the surface feature is a vertical-cavity surface-emitting laser (VCSEL).

7. The method of claim 6 , wherein the lateral oxidation forms an oxide aperture for at least one of optical confinement or electrical confinement in the VCSEL.

8. The method of claim 1 , wherein lateral oxidation of surface features on an edge portion of the patterned wafer are substantially uniform with lateral oxidation of surface features on a central portion of the patterned wafer.

9. The method of claim 8 , wherein lateral oxidation of surface features on different wafers, included in the vertical stack, are substantially uniform.

10. The method of claim 1 , wherein the lateral oxidation is substantially uniform for all surface features on the patterned wafer.

11. The method of claim 1 , wherein the lateral oxidation is substantially uniform for all surface features of all wafers included in the vertical stack.

12. The method of claim 1 , wherein the furnace is a vertical furnace.

13. A method, comprising:

determining that a particular temperature of a furnace that contains a plurality of wafers that are oriented horizontally and stacked vertically with space between adjacent wafers is satisfied;

introducing, based on determining that the particular temperature of the furnace is satisfied, oxygen into the furnace,

wherein the oxygen enters the furnace above the plurality of wafers, and

wherein a wafer, of the plurality of wafers, includes a first feature on a central portion of the wafer and a second feature on an edge portion of the wafer; and

causing lateral oxidation of a first layer of the first feature and a second layer of the second feature based on introducing the oxygen into the furnace,

wherein a difference between a first depth of lateral oxidation of the first feature and a second depth of lateral oxidation of the second feature is 0.4 microns or less.

14. The method of claim 13 , further comprising:

rotating the plurality of wafers during the lateral oxidation.

15. The method of claim 13 , wherein the lateral oxidation forms a first aperture for optical confinement and electrical confinement in the first feature and a second aperture for optical confinement and electrical confinement in the second feature.

16. The method of claim 13 , wherein a depth of lateral oxidation of corresponding layers on all features on the wafer is substantially uniform.

17. The method of claim 13 , wherein a depth of lateral oxidation of corresponding layers on a plurality of features on different wafers, of the plurality of wafers, is substantially uniform.

18. The method of claim 13 , wherein the lateral oxidation forms an aperture for at least one of electrical confinement in the first feature and the second feature or optical confinement in the first feature and the second feature.

19. The method of claim 13 , wherein the first feature is a vertical-cavity surface-emitting laser (VCSEL).

20. The method of claim 13 , wherein the oxygen exits the furnace at another location below the plurality of wafers.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 22, 2025
From: LUMENTUM OPERATIONS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 074974/0001 →
RELEASE OF SECURITY INTEREST Recorded Dec 13, 2019
From: DEUTSCHE AG NEW YORK BRANCH
To: LUMENTUM OPERATIONS LLC; OCLARO FIBER OPTICS, INC.; OCLARO, INC.
Reel/Frame 051287/0556 →
PATENT SECURITY AGREEMENT Recorded Dec 11, 2018
From: LUMENTUM OPERATIONS LLC; OCLARO FIBER OPTICS, INC.; OCLARO, INC.
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 047788/0511 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2017
From: YUEN, ALBERT
To: LUMENTUM OPERATIONS LLC.
Reel/Frame 043285/0431 →
Cited By (1)
US 12,332,561