Cermet feedthrough in ceramic multilayer body
View Patent ↗One aspect generally relates to a composite, having a layer sequence. The layer sequence includes as layers a first layer, including a first ceramic, and first layer surface, a second layer, including a second ceramic, superimposing the first layer surface. The layer sequence includes a hole, connecting through each layer of the layer sequence; and a cermet. The cermet includes a first part and a second part. The first part is included by the hole. The second part is included between the first layer and the second layer. The cermet is in one piece.
1. A composite, comprising a layer sequence;
wherein the layer sequence
a) comprises as layers
i) a first layer, comprising
A. a first ceramic, and
B. a first layer surface,
ii) a second layer,
A. comprising a second ceramic,
B. superimposing the first layer surface;
b) comprises
i) a hole, connecting through each layer of the layer sequence;
ii) a cermet element;
wherein the cermet element comprises a first part and a second part;
wherein the first part is comprised by the hole;
wherein the second part is comprised between the first layer and the second layer;
wherein the cermet element is in one piece.
2. The composite of claim 1 ,
wherein the layer sequence further comprises n layers;
wherein each i th layer comprises an i th layer surface and an i th ceramic;
wherein each i th layer superimposes the (i−1) st layer surface;
wherein the cermet element further comprises n parts;
wherein each i th part is comprised between the i th layer and the (i−1) st layer;
wherein n is an integer, being at least 1;
wherein i is an index which can be any integer selected from the range from 2 to (n+2).
3. The composite of claim 1 , wherein the cermet element, or at least one of the further cermet elements, or both comprise:
a) Pt in the range from 60 weight % to the remainder completing the sum of all components to 100 weight %; and
b) Al 2 O 3 in the range from 0.5 to 25 weight %;
each based on the total weight of the cermet element, or the further cermet element.
4. The composite of claim 1 , wherein the second part has a thickness at its widest portion of at least 3 μm.
5. The composite of claim 1 , wherein the second part has a length in the range from 5 to 200 μm.
6. The composite of claim 1 , wherein the first layer or the second layer or both have a thickness in the range from 75 to 600 μm.
7. The composite of claim 1 , wherein the hole has a diameter in the range from 100 to 800 μm.
8. The composite of claim 1 , wherein the composite further comprises a ceramic body,
wherein the ceramic body
a) comprises a ceramic body layer,
i) comprising a ceramic body layer surface,
ii) superimposing the layer sequence such that the ceramic body layer surface covers the hole;
b) comprises a blind hole, comprising a blind hole front face, a blind hole end face, and a lateral surface;
wherein the blind hole front face is an opening in a body surface of the ceramic body;
wherein the body surface is different from the ceramic body layer surface;
wherein the blind hole end face is comprised by the ceramic body;
wherein the hole connects to the lateral surface;
wherein the first part of the cermet element connects to the lateral surface.
9. A device comprising a hollow body, an inner volume, an outer volume, and the composite of claim 1 ;
wherein the hollow body
a) encloses the inner volume,
b) separates the inner volume from the outer volume,
c) comprises an aperture;
wherein the aperture comprises the composite;
wherein the composite electrically connects the inner volume to the outer volume.
10. A device comprising a hollow body, an inner volume, an outer volume, and the composite of claim 1 ;
wherein the hollow body
a) encloses the inner volume,
b) separates the inner volume from the outer volume,
c) comprises an aperture;
wherein the aperture frames the composite;
wherein the blind hole end face is comprised by the inner volume.
11. A use of a plurality of ceramic green sheets and a composition to produce the composite of claim 1 ;
wherein the composition comprises
a) Pt in the range from 60 weight % to the remainder completing the sum of all components to 100 weight %,
b) Al 2 O 3 in the range from 0.5 to 25 weight %,
c) a vehicle in the range from 8 to 30 weight %,
each based on the total weight of the composition.
12. A method comprising:
a) providing a first ceramic green sheet, comprising a first hole and a first ceramic green sheet surface, wherein the first hole has a first hole volume;
b) providing a plurality of portions of a first cermet precursor composition, wherein the plurality of portions of the first cermet precursor composition has a total first cermet precursor composition volume, wherein the total first cermet precursor composition volume is higher than the first hole volume; and
c) filling the plurality of portions of the first cermet precursor composition into the first hole in subsequent fill-in steps portion by portion, wherein after each fill-in step a filled in portion of the first cermet precursor composition is dried.
13. The method of claim 12 , further comprising:
a) providing a further ceramic green sheet, comprising a further hole and a further ceramic green sheet surface, wherein the further hole has a further hole volume;
b) providing a further plurality of portions of a further cermet precursor composition, wherein the further plurality of portions of the further cermet precursor composition has a total further cermet precursor composition volume, and wherein the total further cermet precursor composition volume is higher than the further hole volume;
c) filling the further plurality of portions of the further cermet precursor composition into the further hole in subsequent fill-in steps portion by portion, wherein after each fill-in step a filled in portion of the further cermet precursor composition is dried;
d) contacting the first ceramic green sheet surface with the further ceramic green sheet surface, wherein the first hole and the further hole are contacted; and
e) firing the first ceramic green sheet and the further ceramic green sheet.
14. The method of claim 12 , wherein the first cermet precursor composition, or the further cermet precursor composition, or both comprises
a) Pt in the range from 60 weight % to the remainder completing the sum of all components to weight %,
b) Al 2 O 3 in the range from 0.5 to 25 weight %,
c) a vehicle in the range from 8 to 30 weight %,
each based on the total weight of the first cermet precursor composition or the further cermet precursor composition.
15. The method of claim 12 , wherein the contacting of the first ceramic green sheet surface with the further ceramic green sheet surface is a laminating.
16. A composite obtainable by the method of claim 12 .