IP Library Granted Patent US 10,138,160
Granted Patent B2
US 10,138,160 · App. 15/680,288 · Granted Nov 27, 2018

Coated article including low-emissivity coating insulating glass unit including coated article, and/or methods of making the same

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Quick Facts
Patent No.
US 10,138,160
App. No.
15/680,288
Granted
Nov 27, 2018
Kind
B2
Abstract

Certain example embodiments relate to a coated article including at least one infrared (IR) reflecting layer of a material such as silver or the like in a low-E coating, and methods of making the same. In certain cases, at least one layer of the coating is of or includes nickel and/or titanium (e.g., Ni x Ti y O z ). The provision of a layer including nickel titanium and/or an oxide thereof may permit a layer to be used that has good adhesion to the IR reflecting layer, and reduced absorption of visible light (resulting in a coated article with a higher visible transmission). When a layer including nickel titanium oxide is provided directly over and/or under the IR reflecting layer (e.g., as a barrier layer), this may result in improved chemical and mechanical durability. Thus, visible transmission may be improved if desired, without compromising durability; or, durability may simply be increased.

Claims (39)

1. A method of making an insulated glass (IG) unit including a coated article including a coating supported by a glass substrate, the method comprising:

having a coated article comprising:

a first dielectric layer on the substrate;

a first layer comprising Ag over at least the first dielectric layer;

a second dielectric layer over at least the first layer comprising Ag;

a second layer comprising Ag over at least the second dielectric layer;

a first layer comprising Ni and Ti over and contacting the second layer comprising Ag;

a third dielectric layer over at least the first layer comprising Ni and Ti;

a third layer comprising Ag over at least the third dielectric layer;

a second layer comprising Ni and Ti over and contacting the third layer comprising Ag;

a fourth dielectric layer over at least the second layer comprising Ni and Ti; and

wherein each of the first and second layers comprising Ni and Ti has a metal content of from about 10-30% Ni and from about 70-90% Ti;

and making the IG unit via steps comprising:

positioning a second substrate in substantially parallel spaced apart relation to said coated article so as to form a gap therebetween;

coupling said coated article and the second substrate,

wherein the coating of the coated article is provided on surface 2 or surface 3 of the IG unit; and

wherein the IG unit has a LSG of greater than or equal to 2.15.

2. The method of claim 1 , wherein the second substrate and the substrate of the coated article are each about 6 mm thick, and wherein the gap between the coated article and the second substrate is about 12 mm.

3. The method of claim 1 , wherein the coating has a sheet resistance of less than or equal to about 1.2.

4. The method of claim 1 , wherein the coated article has a visible transmission of at least 65%.

5. The method of claim 1 , wherein the first dielectric layer comprises zinc oxide, and wherein the first layer comprising Ag is located on and directly contacting the first dielectric layer.

6. The method of claim 1 , wherein the fourth dielectric layer comprises silicon nitride.

7. The method of claim 1 , wherein at least one of the layers comprising Ni and Ti is from 10-45 angstroms thick.

8. A method of making an insulated glass (IG) unit including a coated article including a coating supported by a glass substrate, the method comprising:

having a coated article comprising:

a first dielectric layer on the substrate;

a first layer comprising Ag over at least the first dielectric layer;

a second dielectric layer over at least the first layer comprising Ag;

a second layer comprising Ag over at least the second dielectric layer;

a first layer comprising Ni and Ti over and contacting the second layer comprising Ag;

a third dielectric layer over at least the first layer comprising Ni and Ti;

a third layer comprising Ag over at least the third dielectric layer;

a second layer comprising Ni and Ti over and contacting the third layer comprising Ag;

a fourth dielectric layer over at least the second layer comprising Ni and Ti; and

wherein each of the first and second layers comprising Ni and Ti has a metal content of from about 1-50% Ni and from about 50-99% Ti;

and making the IG unit via steps comprising:

positioning a second substrate in substantially parallel spaced apart relation to said coated article so as to form a gap therebetween;

coupling said coated article and the second substrate, wherein the coating of the coated article is provided on surface 2 or surface 3 of the IG unit; and

wherein the IG unit has a LSG of greater than or equal to 2.15.

Assignments (3)
MERGER Recorded May 30, 2018
From: CENTRE LUXEMBOURGEOIS DE RECHERCHES POUR LE VERRE ET LA CERAMIQUE S.À R.L.
To: GUARDIAN EUROPE S.À R.L.
Reel/Frame 046834/0495 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME AND ADDRESS OF THE ASSIGNEE PREVIOUSLY RECORDED ON REEL 044900 FRAME 0321. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Feb 28, 2018
From: CENTRE LUXEMBOURGEOIS DE RECHERCHES POUR LE VERRE ET LA CERAMIQUE S.A.
To: CENTRE LUXEMBOURGEOIS DE RECHERCHES POUR LE VERRE ET LA CERAMIQUE S.À R.L.
Reel/Frame 045870/0001 →
CHANGE OF NAME Recorded Dec 18, 2017
From: CENTRE LUXEMBOURGEOIS DE RECHERCHES POUR LE VERRE ET LA CERAMIQUE S.A.
To: CENTRE LUXEMBOURGEOIS DE RECHERCHES POUR LE VERRE ET LA CERAMIQUE S.À.R.L.
Reel/Frame 044900/0321 →