IP Library Granted Patent US 10,143,316
Granted Patent B2
US 10,143,316 · App. 15/686,472 · Granted Dec 4, 2018

Wall anchor assemblies and related wall mount systems

Inventors: Gary E. Will (Gold Canyon, AZ); Byron K. Grice (Phoenix, AZ); Dale G. Malott (Chandler, AZ)
Assignee: THE HILLMAN GROUP, INC.
A47G1/20A47B96/02F16B15/0023A47B96/024F16B45/00F16M13/02
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Quick Facts
Patent No.
US 10,143,316
App. No.
15/686,472
Granted
Dec 4, 2018
Kind
B2
Abstract

An anchor assembly for hanging an object on a wall includes a first anchor component and a second anchor component. The second anchor component is pivotably associated with the first anchor component for movement between an anchoring orientation and a non-anchoring orientation to enable staged installation of the anchor assembly into a wall. At least one wall penetrating retainer extends from each of the first and second anchor components. When the second anchor component is in the anchoring orientation a curved configuration of the wall penetrating extent of the retainer of the second anchor component opposes a curved configuration of the wall penetrating extent of the retainer of the first anchor component to form a jaw-type arrangement.

Claims (43)

1. A method of installing an anchor assembly into a wall, wherein the anchor assembly includes a first anchor component and a second anchor component, the first anchor component including a first base having front and back sides, at least one wall penetrating retainer extends from the first base and includes a wall penetrating extent that protrudes rearwardly of the first base and has a curved configuration, the second anchor component including a second base having front and back sides, the second anchor component pivotably associated with the first anchor component for movement between an anchoring orientation and a non-anchoring orientation to enable staged installation of the anchor assembly into a wall, at least one wall penetrating retainer extends from the second base and includes a wall penetrating extent that protrudes rearwardly of the second base and has a curved configuration, when the second anchor component is in the anchoring orientation the curved configuration of the wall penetrating extent of the second anchor component opposes the curved configuration of the wall penetrating extent of the first anchor component to form a jaw-type arrangement, the method comprising:

(a) placing the first anchor component adjacent a front surface of the wall with a distal end of the wall penetrating retainer of the first base in contact with the front surface and a distal end of the first base in contact with the front surface, with the second anchor component in the non-anchoring orientation;

(b) applying pressure to the first base to rotate the wall penetrating retainer of the first base into the wall until the back side of the first base seats against the front surface of the wall; after steps (a) and (b),

(c) pivoting the second anchor component toward the first anchor component until a distal end of the wall penetrating retainer of the second base comes into contact with the front surface of the wall; and

(d) applying pressure to the second base to rotate the wall penetrating retainer of the second base into the wall.

2. The method of claim 1 wherein in step (d) the second anchor component is pivoted until the back side of the second base seats against the front side of the first base.

3. The method of claim 1 wherein in step (d) the second anchor component is pivoted until the second anchor component achieves a final install position.

4. The method of claim 1 wherein the first base includes a retainer end and the distal end, the second base includes a retainer end and a distal end, the distal end of the second base is pivotably connected to the retainer end of the first base, and in step (d) the wall penetrating retainer of the of the second base engages the wall proximate the distal end of the first base.

5. The method of claim 1 wherein the first base includes a retainer end and the distal end, the second base includes a retainer end and a distal end, and in step (d) the wall penetrating retainer of the of the second base engages the wall proximate the distal end of the first base.

6. The method of claim 1 wherein the front side of the first base includes a channel into which the second base seats during step (d).

7. The method of claim 1 wherein first and second wall penetrating retainers extend from the first base and are moved into the wall during step (b), and third and fourth wall penetrating retainers extend from the second base and are moved into the wall during step (d).

8. The method of claim 1 wherein the wall penetrating extent of the first anchor component is arcuate, the wall penetrating extent of the second anchor component is arcuate, and a radius of curvature of the wall penetrating extent of the wall penetrating retainer of the second anchor component is different than a radius of curvature of the wall penetrating extent of the wall penetrating retainer of the first anchor component.

9. The method of claim 1 wherein, after step (d), the wall penetrating extent of the second anchor component achieves a more aggressive angle into the wall than the wall penetrating extent of the first anchor component.

10. The method of claim 1 wherein in step (b) side flanges of the first base are moved into a position such that the side flanges angle toward the wall.

11. The method of claim 1 wherein the first base includes a retainer end and the distal end, the second base includes a retainer end and a distal end, and in step (d) the wall penetrating retainer of the of the second base engages the wall beyond the distal end of the first base.

12. A method of installing an anchor assembly into a wall, wherein the anchor assembly includes a first anchor component and a second anchor component, the first anchor component including a first base, at least one wall penetrating retainer extends from the first base and includes a wall penetrating extent that protrudes rearwardly of the first base and has a curved configuration, the second anchor component including a second base, the second anchor component pivotably associated with the first anchor component, at least one wall penetrating retainer extends from the second base and includes a wall penetrating extent that protrudes rearwardly of the second base and has a curved configuration, the method comprising:

(a) placing the first anchor component at a front surface of the wall with a distal end of the wall penetrating retainer of the first base in contact with the front surface;

(b) applying pressure to the first base to rotate the wall penetrating retainer of the first base into the wall until the back side of the first base seats and the wall penetrating extent of the first anchor component curves in a first direction within the wall; after steps (a) and (b),

(c) pivoting the second anchor component toward the first anchor component until a distal end of the wall penetrating retainer of the second base comes into contact with the front surface of the wall; and

(d) applying pressure to the second base to rotate the wall penetrating retainer of the second base into the wall so that the wall penetrating retainer of the second base curves in a second direction within the wall, wherein the second direction is opposed to the first direction such that the curved configuration of the wall penetrating extent of the second anchor component opposes the curved configuration of the wall penetrating extent of the first anchor component to form a jaw-type grip of the wall.

13. The method of claim 12 wherein in step (d) the second anchor component is pivoted until a back side of the second base seats against a front side of the first base.

14. The method of claim 12 wherein the first base includes a retainer end and a distal end, the second base includes a retainer end and a distal end, the distal end of the second base is pivotably connected to the retainer end of the first base, and in step (d) the wall penetrating retainer of the of the second base engages the wall proximate the distal end of the first base.

15. The method of claim 12 wherein the first base includes a retainer end and a distal end, the second base includes a retainer end and a distal end, and in step (d) the wall penetrating retainer of the of the second base engages the wall proximate the distal end of the first base.

16. The method of claim 12 wherein a front side of the first base includes a channel into which the second base seats during step (d).

17. The method of claim 12 wherein first and second wall penetrating retainers extend from the first base and are moved into the wall during step (b), and third and fourth wall penetrating retainers extend from the second base and are moved into the wall during step (d).

18. The method of claim 12 wherein the wall penetrating extent of the first anchor component is arcuate, the wall penetrating extent of the second anchor component is arcuate, and a radius of curvature of the wall penetrating extent of the wall penetrating retainer of the second anchor component is different than a radius of curvature of the wall penetrating extent of the wall penetrating retainer of the first anchor component.

19. The method of claim 12 wherein, after step (d), the wall penetrating extent of the second anchor component achieves a more aggressive angle into the wall than the wall penetrating extent of the first anchor component.

20. The method of claim 12 wherein in step (b) side flanges of the first base are moved into a position such that the side flanges angle toward the wall.

21. The method of claim 12 wherein the first base includes a retainer end and a distal end, the second base includes a retainer end and a distal end, and in step (d) the wall penetrating retainer of the of the second base engages the wall beyond the distal end of the first base.

22. A method of installing an anchor assembly into a wall, wherein the anchor assembly includes a first anchor component and a second anchor component, the first anchor component including a first base, at least one wall penetrating retainer extends from the first base and includes a wall penetrating extent that protrudes rearwardly of the first base and has a curved configuration, the second anchor component including a second base, at least one wall penetrating retainer extends from the second base and includes a wall penetrating extent that protrudes rearwardly of the second base and has a curved configuration, the method comprising:

(a) placing the first anchor component into a position with a distal end of the wall penetrating retainer of the first base in contact with the front surface;

(b) applying pressure to the first base to rotate the wall penetrating retainer of the first base into the wall until the wall penetrating extent of the first anchor component is engaged within the wall and curves in a first direction within the wall;

(c) placing the second anchor component into a position with a distal end of the wall penetrating retainer of the second base in contact with the front surface; and

(d) applying pressure to the second base to rotate the wall penetrating retainer of the second base into the wall so that the wall penetrating retainer of the second base curves in a second direction within the wall, wherein the second direction is opposed to the first direction such that the curved configuration of the wall penetrating extent of the second anchor component opposes the curved configuration of the wall penetrating extent of the first anchor component to form a jaw-type grip of the wall.

23. The method of claim 22 wherein in step (d) a back side of the second base seats against a front side of the first base.

24. The method of claim 22 wherein the first base includes a retainer end and a distal end, the second base includes a retainer end and a distal end, the distal end of the second base is pivotably connected to the retainer end of the first base, and in step (d) the wall penetrating retainer of the of the second base engages the wall proximate the distal end of the first base.

25. The method of claim 22 wherein the first base includes a retainer end and a distal end, the second base includes a retainer end and a distal end, and in step (d) the wall penetrating retainer of the of the second base engages the wall proximate the distal end of the first base.

26. The method of claim 22 wherein a front side of the first base includes a channel into which the second base seats during step (d).

27. The method of claim 22 wherein first and second wall penetrating retainers extend from the first base and are moved into the wall during step (b), and third and fourth wall penetrating retainers extend from the second base and are moved into the wall during step (d).

28. The method of claim 22 wherein the wall penetrating extent of the first anchor component is arcuate, the wall penetrating extent of the second anchor component is arcuate, and a radius of curvature of the wall penetrating extent of the wall penetrating retainer of the second anchor component is different than a radius of curvature of the wall penetrating extent of the wall penetrating retainer of the first anchor component.

29. The method of claim 22 wherein, after step (d), the wall penetrating extent of the second anchor component achieves a more aggressive angle into the wall than the wall penetrating extent of the first anchor component.

30. The method of claim 22 wherein in step (b) side flanges of the first base are moved into a position such that the side flanges angle toward the wall.

31. The method of claim 22 wherein the first base includes a retainer end and a distal end, the second base includes a retainer end and a distal end, and in step (d) the wall penetrating retainer of the of the second base engages the wall beyond the distal end of the first base.

Assignments (6)
TERM PATENT SECURITY AGREEMENT Recorded Jul 15, 2021
From: THE HILLMAN GROUP, INC.
To: JEFFERIES FINANCE LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 056883/0001 →
RELEASE OF SECURITY INTEREST Recorded Jul 15, 2021
From: JEFFERIES FINANCE LLC
To: THE HILLMAN GROUP, INC.; NB PRODUCTS LLC; BIG TIME PRODUCTS, LLC
Reel/Frame 056885/0264 →
NOTICE OF SUCCESSION OF AGENCY Recorded Oct 3, 2018
From: BARCLAYS BANK PLC
To: JEFFERIES FINANCE LLC
Reel/Frame 047189/0543 →
TERM LOAN SECURITY AGREEMENT Recorded Jun 4, 2018
From: THE HILLMAN GROUP, INC.
To: BARCLAYS BANK PLC
Reel/Frame 046291/0256 →
ABL SECURITY AGREEMENT Recorded Jun 4, 2018
From: THE HILLMAN GROUP, INC.
To: BARCLAYS BANK PLC
Reel/Frame 046291/0617 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 25, 2017
From: WILL, GARY E.; GRICE, BYRON K.; MALOTT, DALE G.
To: THE HILLMAN GROUP, INC.
Reel/Frame 043402/0927 →
Continuity (3)
Division 15195168 · Jun 28, 2016
Provisional Application 62186908 · Jun 30, 2015
Related Publication 20170347812A1 · Dec 7, 2017