IP Library Granted Patent US 10,568,434
Granted Patent B2
US 10,568,434 · App. 15/687,840 · Granted Feb 25, 2020

Adjustable foundation

Inventors: Kenneth L. Kramer (Greensburg, IN); Jeffrey M. Woodall (Greenfield, IN); Francis Jan (Atlanta, GA)
Assignee: DREAMWELL, LTD.
A47C20/10A47C19/025A47C20/041A47C21/006A61H23/00
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Quick Facts
Patent No.
US 10,568,434
App. No.
15/687,840
Granted
Feb 25, 2020
Kind
B2
Abstract

An adjustable foundation and process includes a mattress support surface including a head and back section hingedly connected to an intermediate section at one end and a leg and foot section hingedly connected to the intermediate section at another end, wherein the intermediate section includes a first portion and a second portion, wherein the first portion is hingedly connected to the head and back section and the second portion is hingedly connected to the leg and foot section. The intermediate or seat section is configured to increase in length upon articulation of the head and back section and/or the leg and foot section from a flat position or an increase in inclination of any section. Likewise, the intermediate or seat section is configured to decrease in length upon articulation of the head and back section and/or the leg and foot section from an inclined position to a flat position or a decrease in length upon declination of any section. By doing so, a prone user does not have to shift his position on the mattress in order to accommodate the inclination or declination.

Claims (22)

1. An adjustable mattress assembly dimensioned to support a mattress configured to accommodate two prone users, comprising:

a foundation frame comprising side frame members and transverse frame members attached at respective ends of the side frame members to define a generally rectangular shape, and at least one cross rail extending between the side frame members;

a mattress support surface configured to support a mattress dimensioned to accommodate two prone users, the mattress support surface including a head and back section hingedly connected to an intermediate seat section at one end and a leg and foot section hingedly connected to the intermediate seat section at another end, wherein the intermediate seat section includes a first portion and a second portion, wherein the first portion is hingedly connected to the head and back section and the second portion is hingedly connected to the leg and foot section; and

a first actuator having an extending and retracting member operatively coupled to a linkage assembly to effect inclination or declination of the head and back section relative to the intermediate seat section and inclination or declination of the foot and leg section relative to the intermediate seat section, wherein the linkage assembly comprises a linkage support frame configured to be seated on the foundation frame; first and second spaced apart torsional members coupled to the linkage support frame underlying each end of the intermediate seat section; a cross bar coupled to the linkage support frame and underlying a selected one of the first and second torsional members, and link arms having an end pivotally connected to crank arms coupled to the first and/or second torsional members, wherein the first actuator has one end coupled to the cross rail and another end coupled to one of the crank arms effective to rotate the torsional member upon extension and retraction of the first actuator and effect inclination or declination of the head and back section and the leg and foot section, wherein the first actuator is further operative to effect an increase or decrease in a length of the intermediate seat section by movement of the first portion relative to the second portion upon inclination or declination of the head and back section and the foot and leg section; and

wherein the head and back section further comprises movable rectangular shaped lumbar support members disposed within complementary shaped openings in the head and back section, wherein each of the lumbar support members is positioned to provide adjustable lumbar support for a selected one of the users, and wherein each of the lumbar support members is hingedly connected at a top end and independently operative with a lumbar member actuator coupled thereto to pivot upwardly relative to a plane defined by the head and foot section.

2. The adjustable mattress assembly of claim 1 , wherein the mattress support surface further comprises at least one vibratory unit coupled thereto.

3. The adjustable mattress assembly of claim 1 , wherein each of the lumbar support members further comprises at least one vibratory unit coupled thereto.

4. The adjustable mattress assembly of claim 1 , wherein the leg and foot section comprise a first portion hingedly connected to a second portion, wherein the second portion is hingedly connected to the intermediate seat section.

5. The adjustable mattress assembly of claim 1 , further comprising a second actuator operative to independently effect inclination or declination of the foot and leg section and the increase and decrease in the length of the intermediate seat section, and wherein the first actuator is configured to selectively effect inclination or declination of the head and back section and the increase and decrease in the length of the intermediate seat section.

6. The adjustable mattress assembly of claim 1 , wherein the head and back section comprise a first portion and a second portion, wherein the second portion is hingedly connected at one end to the first portion and at another end is hingedly connected to the intermediate seat section, wherein the first portion is pivotally moveable from the second portion via a third actuator operatively coupled thereto, and wherein the complementary shaped openings in the head and back section are provided in the second portion.

7. The adjustable mattress assembly of claim 1 , wherein the first portion of the intermediate seat section is rectangularly shaped and the second portion of the intermediate seat section is generally u-shaped such that upon extension and retraction of the first actuator, the first portion of the intermediate seat section moves towards or away from an opening defined by the u-shaped second portion, thereby lengthening or shortening the intermediate seat section.

8. The adjustable mattress assembly of claim 1 , wherein the increase in the length of the intermediate seat section by movement of the first portion relative to the second portion slides the head and back section toward an end of the adjustable mattress assembly.

9. A process for operating an adjustable mattress assembly dimensioned to support a mattress configured to accommodate two prone users, the process comprising:

providing the adjustable foundation with a foundation frame comprising side frame members and transverse frame members attached at respective ends of the side frame members to define a generally rectangular shape, and at least one cross rail extending between the side frame members; and a mattress support surface configured to support the mattress dimensioned to accommodate the two prone users, the mattress support surface including a head and back section hingedly connected to an intermediate seat section at one end and a leg and foot section hingedly connected to the intermediate seat section at another end, wherein the intermediate seat section includes a first portion and a second portion, wherein the first portion is hingedly connected to the head and back section and the second portion is hingedly connected to the leg and foot section; wherein the head and back section further comprises movable rectangular shaped lumbar support members disposed within complementary shaped openings having dimensions about equal to the movable rectangular shaped lumbar support members in the head and back section, wherein each of the lumbar support members is positioned to provide adjustable lumbar support for a selected one of the users, and wherein each of the lumbar support members is hingedly connected at a top end and independently operative with a lumbar member actuator coupled thereto to pivot upwardly relative to a plane defined by the head and foot section; and

independently raising or lowering the lumbar support members relative to the plane defined by the head and foot section.

10. The process of claim 9 , wherein changing the position of the head and back section relative to the intermediate seat section simultaneously changes a position of the leg and foot section relative to the intermediate seat section.

11. The process of claim 9 , wherein simultaneously changing the positions of the head and back section and the leg and foot section comprises actuating a single actuator operatively coupled and linked thereto.

12. The process of claim 9 , wherein changing the position of the head and back section relative to the intermediate seat section is independent from changing a position of the leg and foot section.

13. The process of claim 9 , wherein lengthening the intermediate seat section causes the head and back section to slide towards a head end of the adjustable mattress assembly.

14. An adjustable foundation dimensioned to support a mattress configured to accommodate two prone users, the adjustable foundation comprising,

a head and back section hingedly connected to an intermediate seat section at one end and a leg and foot section hingedly connected to the intermediate seat section at another end, wherein the intermediate seat section includes a first portion and a second portion, wherein the first portion is hingedly connected to the head and back section and the second portion is hingedly connected to the leg and foot section, wherein the head and back section comprises movable rectangular shaped lumbar support members disposed within complementary shaped openings having dimensions about equal to the movable rectangular shaped lumbar support members in the head and back section, wherein each of the lumbar support members is positioned to provide adjustable lumbar support for a selected one of the users, and wherein each of the lumbar support members is hingedly connected at a top end and independently operative with an actuator coupled thereto to pivot upwardly relative to a plane defined by the head and foot section.

15. The adjustable foundation of claim 14 , wherein each of the lumbar support members further comprises at least one vibratory unit coupled thereto.

Assignments (18)
SECURITY INTEREST Recorded Aug 2, 2024
From: WELLS FARGO BANK, NATIONAL ASSOCIATION; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; SSB MANUFACTURING COMPANY; TOMORROW SLEEP LLC; TUFT & NEEDLE, LLC; DREAMWELL, LTD.
To: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 068325/0886 →
TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded May 10, 2024
From: DREAMWELL, LTD.; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; SSB MANUFACTURING COMPANY; TOMORROW SLEEP LLC; TUFT & NEEDLE, LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB
Reel/Frame 067379/0782 →
SECURITY AGREEMENT Recorded Jul 3, 2023
From: DREAMWELL, LTD.; TUFT & NEEDLE, LLC; SERTA SIMMONS BEDDING, LLC; NATIONAL BEDDING COMPANY, L.L.C.; TOMORROW SLEEP LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 064193/0668 →
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0236 →
RELEASE OF SUPER-PRIORITY SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0479 →
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SERTA SIMMONS BEDDING, LLC; TOMORROW SLEEP LLC; TUFT & NEEDLE, LLC
Reel/Frame 064186/0001 →
TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 30, 2023
From: DREAMWELL, LTD.; TUFT & NEEDLE, LLC; SERTA SIMMONS BEDDING, LLC; NATIONAL BEDDING COMPANY, L.L.C.; TOMORROW SLEEP LLC; SSB MANUFACTURING COMPANY
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
Reel/Frame 064185/0583 →
NOTICE OF AGENCY RESIGNATION AND ASSIGNMENT OF SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Feb 6, 2023
From: UBS AG, STAMFORD BRANCH, AS THE RESIGNING ADMINISTRATIVE AGENT
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 063272/0391 →
SECURITY INTEREST Recorded Jan 31, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062571/0391 →
TERMINATION AND RELEASE OF ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jan 27, 2023
From: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SERTA SIMMONS BEDDING, LLC
Reel/Frame 062525/0959 →
SECURITY INTEREST Recorded Jan 27, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062525/0458 →
RELEASE OF SECOND LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT R/F 057298/0356 Recorded May 10, 2022
From: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.
Reel/Frame 059913/0838 →
FIRST LIEN TERM LOAN IP SECURITY AGREEMENT SUPPLEMENT Recorded Jun 24, 2020
From: DREAMWELL, LTD
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 053026/0103 →
SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 24, 2020
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 053022/0029 →
FIRST LIEN TERM LOAN IP SECURITY AGREEMENT SUPPLEMENT Recorded Jun 1, 2020
From: DREAMWELL, LTD
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 053361/0576 →
ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jun 1, 2020
From: DREAMWELL, LTD
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 052798/0430 →
SECOND LIEN TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jun 1, 2020
From: DREAMWELL, LTD
To: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
Reel/Frame 052798/0356 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 28, 2017
From: KRAMER, KENNETH L.; WOODALL, JEFFREY M.; JAN, FRANCIS
To: DREAMWELL, LTD.
Reel/Frame 043421/0672 →
Continuity (2)
Continuation In Part 15051972 · Feb 24, 2016
Related Publication 20170354265A1 · Dec 14, 2017
Cited By (2)
US 12,446,703 US 12,660,930