IP Library Granted Patent US 10,400,574
Granted Patent B2
US 10,400,574 · App. 15/688,102 · Granted Sep 3, 2019

Apparatus and method for inspecting integrity of a multi-barrier wellbore

Inventors: Ansas Matthias Kasten (Niskayuna, NY); Juan Pablo Cilia (Delmar, NY); John Scott Price (Niskayuna, NY); William Robert Ross (Rotterdam, NY); Chengbao Wang (Oklahoma City, OK); Sudeep Mandal (Durham, NC)
Assignee: General Electric Company
E21B47/0005E21B47/0002E21B47/0006G01V5/125G21K1/02
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Quick Facts
Patent No.
US 10,400,574
App. No.
15/688,102
Granted
Sep 3, 2019
Kind
B2
Abstract

An apparatus for inspecting integrity of a multi-barrier wellbore is described. The apparatus includes at least one source to generate radiation to impinge a target volume of the wellbore. The apparatus includes a source collimator having a plurality of alternating blocking channels and passing channels to direct radiation to impinge the target volume, such that the radiation directed from each passing channel forms a plurality of field of views extending radially into the target volume. The apparatus further includes at least one detector to receive backscatter rays arising from each respective field of view from the plurality of field of views and to generate an image representative of an inspected portion of the wellbore. The apparatus is useful for inspecting very small volumes in the multiple barriers of the wellbore and determine the integrity of the wellbore based on the different densities in the image of the inspected portion.

Claims (27)

1. An apparatus for inspecting integrity of a multi-barrier wellbore, the apparatus comprising:

at least one source to generate radiation to impinge a target volume of the wellbore;

a source collimator having a plurality of alternating blocking channels and passing channels to direct radiation to impinge the target volume, wherein radiation directed from each passing channel forms a plurality of field of views extending radially into the target volume, and wherein each passing channel has an angular width defined by a first angle;

at least one detector to receive backscatter rays arising from each respective field of view from the plurality of field of views and to generate an image representative of an inspected portion of the wellbore; and

at least two sources associated with respective source collimators and respective detectors, wherein the source collimators are offset by a second angle with respect to each other, and wherein the at least two sources are aligned axially.

2. The apparatus of claim 1 wherein the target volume is across multiple barriers, wherein the multiple barriers comprise at least a metal layer surrounded by a cement layer.

3. The apparatus of claim 1 wherein the respective detectors are offset by the second angle.

4. The apparatus of claim 1 further comprising at least two source collimators associated with respective detectors, wherein the two source collimators are offset by the second angle with respect to each other, and wherein the at least one source is between the at least two source collimators and the respective detectors.

5. The apparatus of claim 4 wherein the respective detectors are offset by the second angle.

6. The apparatus of claim 1 wherein each passing channel is offset by an angle phi with respect to an axis passing through at least one source, and wherein the at least one source and the source collimator are axially aligned.

7. The apparatus of claim 1 wherein the inspected portion of the wellbore is a full circular portion of the wellbore around the at least one source.

8. The apparatus of claim 1 wherein the source collimator comprises a top portion and a bottom portion, wherein the at least one source is positioned between the top portion and the bottom portion.

9. The apparatus of claim 8 wherein at least one of the top portion or the bottom portion comprises the plurality of alternating blocking channels and passing channels.

10. The apparatus of claim 1 wherein the at least one source, the source collimator, and the at least one detector are housed in an inspection probe.

11. The apparatus of claim 1 wherein the radiation is at least one of X-ray radiation or Gamma radiation.

12. The apparatus of claim 1 further comprising a processor configured to receive a signal representative of the backscattered rays from the detector and configured to generate the image representative of the inspected portion of the wellbore, and further configured to determine a well integrity parameter based on density distribution in the image.

13. The apparatus of claim 12 wherein the well integrity parameter is representative of at least one of a void, crack, a deformation, a micro-annulus, or a cement de-bonding.

14. A method of inspecting a wellbore, the method comprising:

positioning an apparatus for inspecting the wellbore proximal to a target volume in the wellbore, wherein the apparatus comprises:

at least one source to generate radiation to impinge the target volume of the wellbore, a source collimator having a plurality of alternating blocking channels and passing channels to direct radiation to impinge the target volume, wherein radiation directed from each passing channel forms a plurality of field of views extending radially into the target volume, and wherein each passing channel has an angular width defined by a first angle, at least one detector to receive backscatter rays arising from each respective field of view from the plurality of field of views, and at least two sources associated with respective source collimators and respective detectors, wherein the source collimators are offset by a second angle with respect to each other, and wherein the at least two sources are aligned axially;

generating radiation from the at least one source to impinge the target volume of the wellbore through the plurality of field of views extending radially into the target volume;

receiving backscatter rays from the plurality of field of views at the at least one detector;

transmitting to a processor a signal representative of the backscatter rays; and

generating using the processor an image representative of the target volume of the wellbore.

15. The method of claim 14 further comprising determining using the processor a well integrity parameter based on the image.

16. The method of claim 15 wherein the well integrity parameter is representative of at least one of a crack, a deformation, cement de-bonding, or other type of annulus or casing defects.

17. The method of claim 16 wherein the target volume sweeps a full circle around the at least one source.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2021
From: GENERAL ELECTRIC COMPANY
To: BAKER HUGHES OILFIELD OPERATIONS, LLC
Reel/Frame 056428/0609 →
CONFIRMATORY LICENSE Recorded Mar 4, 2020
From: GENERAL ELECTRIC GLOBAL RESEARCH CTR
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 052082/0831 →
CONFIRMATORY LICENSE Recorded Dec 28, 2018
From: GENERAL ELECTRIC GLOBAL RESEARCH CTR
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 047992/0821 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2017
From: KASTEN, ANSAS MATTHIAS; CILIA, JUAN PABLO; PRICE, JOHN SCOTT; ROSS, WILLIAM ROBERT; WANG, CHENGBAO; MANDAL, SUDEEP
To: GENERAL ELECTRIC COMPANY
Reel/Frame 043639/0053 →
Continuity (1)
Related Publication 20190063208A1 · Feb 28, 2019