IP Library Granted Patent US 10,337,112
Granted Patent B2
US 10,337,112 · App. 15/692,496 · Granted Jul 2, 2019

Method for producing photocatalyst electrode for water decomposition

Inventors: Kazunari Domen (Tokyo, JP); Takashi Hisatomi (Tokyo, JP); Tsutomu Minegishi (Tokyo, JP); Chizhong Wang (Tokyo, JP); Chisato Katayama (Ashigara-kami-gun, JP)
Assignees: FUJIFILM Corporation; THE UNIVERSITY OF TOKYO; JAPAN TECHNOLOGICAL RESEARCH ASSOCIATION OF ARTIFICIAL PHOTOSYNTHETIC CHEMICAL PROCESS
C25B11/0405B01J19/123B01J19/127B01J19/128B01J27/24B01J35/02B01J37/12B01J37/20C01B3/04C01B3/042C01B13/0207C23C14/0005C23C14/165C23C14/3464C23C14/586C23C14/5853C25B1/003C25B1/04C25B11/0478B01J2219/0877B01J2219/0892B01J2219/1203Y02E60/364Y02E60/366
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Quick Facts
Patent No.
US 10,337,112
App. No.
15/692,496
Granted
Jul 2, 2019
Kind
B2
Abstract

Provided is a method for producing a photocatalyst electrode for water decomposition that exhibits excellent detachability between the substrate and the photocatalyst layer and exhibits high photocurrent density. The method for producing a photocatalyst electrode for water decomposition of the invention includes: a metal layer forming step of forming a metal layer on one surface of a first substrate by a vapor phase film-forming method or a liquid phase film-forming method; a photocatalyst layer forming step of forming a photocatalyst layer by subjecting the metal layer to at least one treatment selected from an oxidation treatment, a nitriding treatment, a sulfurization treatment, or a selenization treatment; a current collecting layer forming step of forming a current collecting layer on a surface of the photocatalyst layer, the surface being on the opposite side of the first substrate; and a detachment step of detaching the first substrate from the photocatalyst layer.

Claims (31)

1. A method for producing a photocatalyst electrode for water decomposition, the method comprising:

a metal layer forming step of forming a metal layer on one surface of a first substrate by a vapor phase film-forming method or a liquid phase film-forming method;

a photocatalyst layer forming step of forming a photocatalyst layer by subjecting the metal layer to at least one treatment selected from an oxidation treatment, a nitriding treatment, a sulfurization treatment, or a selenization treatment;

a current collecting layer forming step of forming a current collecting layer on a surface of the photocatalyst layer, the surface being on the opposite side of the first substrate; and

a detachment step of detaching the first substrate from the photocatalyst layer.

2. The method for producing a photocatalyst electrode for water decomposition according to claim 1 , wherein the photocatalyst layer forming step is a step of performing the oxidation treatment, and then performing at least one treatment selected from the nitriding treatment, the sulfurization treatment, and the selenization treatment.

3. The method for producing a photocatalyst electrode for water decomposition according to claim 2 , wherein the metal that constitutes the metal layer is at least one metal selected from the group consisting of Ta, Nb, Ti, W, Ba, La, Sr, Ca, Fe, Bi, V, Zn, Cu, Ni, Pb, Ag, Cd, Ga, In, Sm, and Mg.

4. The method for producing a photocatalyst electrode for water decomposition according to claim 2 , further comprising:

after the photocatalyst layer forming step and before the current collecting layer forming step, a contact layer forming step of forming a contact layer containing a semiconductor or a good conductor on a surface of the photocatalyst layer, the surface being on the opposite side of the first substrate.

5. The method for producing a photocatalyst electrode for water decomposition according to claim 2 , further comprising:

after the current collecting layer forming step and before the detachment step, a second substrate laminating step of laminating a second substrate on a surface of the current collecting layer, the surface being on the opposite side of the photocatalyst layer.

6. The method for producing a photocatalyst electrode for water decomposition according to claim 2 , wherein the photocatalyst layer has a thickness of 100 nm to 1,200 nm.

7. The method for producing a photocatalyst electrode for water decomposition according to claim 2 , wherein the first substrate is a silicon substrate.

8. The method for producing a photocatalyst electrode for water decomposition according to claim 1 , wherein the metal that constitutes the metal layer is at least one metal selected from the group consisting of Ta, Nb, Ti, W, Ba, La, Sr, Ca, Fe, Bi, V, Zn, Cu, Ni, Pb, Ag, Cd, Ga, In, Sm, and Mg.

9. The method for producing a photocatalyst electrode for water decomposition according to claim 8 , further comprising:

after the photocatalyst layer forming step and before the current collecting layer forming step, a contact layer forming step of forming a contact layer containing a semiconductor or a good conductor on a surface of the photocatalyst layer, the surface being on the opposite side of the first substrate.

10. The method for producing a photocatalyst electrode for water decomposition according to claim 8 , further comprising:

after the current collecting layer forming step and before the detachment step, a second substrate laminating step of laminating a second substrate on a surface of the current collecting layer, the surface being on the opposite side of the photocatalyst layer.

11. The method for producing a photocatalyst electrode for water decomposition according to claim 8 , wherein the photocatalyst layer has a thickness of 100 nm to 1,200 nm.

12. The method for producing a photocatalyst electrode for water decomposition according to claim 8 , wherein the first substrate is a silicon substrate.

13. The method for producing a photocatalyst electrode for water decomposition according to claim 1 , further comprising:

after the photocatalyst layer forming step and before the current collecting layer forming step, a contact layer forming step of forming a contact layer containing a semiconductor or a good conductor on a surface of the photocatalyst layer, the surface being on the opposite side of the first substrate.

14. The method for producing a photocatalyst electrode for water decomposition according to claim 13 , further comprising:

after the current collecting layer forming step and before the detachment step, a second substrate laminating step of laminating a second substrate on a surface of the current collecting layer, the surface being on the opposite side of the photocatalyst layer.

15. The method for producing a photocatalyst electrode for water decomposition according to claim 13 , wherein the photocatalyst layer has a thickness of 100 nm to 1,200 nm.

16. The method for producing a photocatalyst electrode for water decomposition according to claim 13 , wherein the first substrate is a silicon substrate.

17. The method for producing a photocatalyst electrode for water decomposition according to claim 1 , further comprising:

after the current collecting layer forming step and before the detachment step, a second substrate laminating step of laminating a second substrate on a surface of the current collecting layer, the surface being on the opposite side of the photocatalyst layer.

18. The method for producing a photocatalyst electrode for water decomposition according to claim 17 , wherein the photocatalyst layer has a thickness of 100 nm to 1,200 nm.

19. The method for producing a photocatalyst electrode for water decomposition according to claim 1 , wherein the photocatalyst layer has a thickness of 100 nm to 1,200 nm.

20. The method for producing a photocatalyst electrode for water decomposition according to claim 1 , wherein the first substrate is a silicon substrate.

Assignments (4)
SECURITY INTEREST Recorded Jun 26, 2023
From: SAUNA WORKS, INC.
To: CELTIC BANK CORPORATION
Reel/Frame 064056/0676 →
NUNC PRO TUNC ASSIGNMENT Recorded Mar 8, 2023
From: FUJIFILM CORPORATION
To: JX NIPPON MINING & METALS CORPORATION
Reel/Frame 062914/0177 →
SECURITY INTEREST Recorded Sep 2, 2022
From: SAUNA WORKS, INC.
To: CELTIC BANK CORPORATION
Reel/Frame 060974/0726 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 1, 2017
From: DOMEN, KAZUNARI; HISATOMI, TAKASHI; MINEGISHI, TSUTOMU; WANG, CHIZHONG; KATAYAMA, CHISATO
To: FUJIFILM CORPORATION; THE UNIVERSITY OF TOKYO; JAPAN TECHNOLOGICAL RESEARCH ASSOCIATION OF ARTIFICIAL PHOTOSYNTHETIC CHEMICAL PROCESS
Reel/Frame 043470/0847 →
Priority Claims (1)
JP 2015-047287 · Mar 10, 2015 · national
Continuity (2)
Continuation PCTJP2016056830 · Mar 4, 2016
Related Publication 20170362721A1 · Dec 21, 2017